B22F10/66

Method of fabricating an airfoil preform, an airfoil, and a nozzle sector, by selective melting on a bed of powder
11511342 · 2022-11-29 · ·

A method of fabricating an airfoil preform for a turbine engine by selective melting on a bed of powder, the preform including an airfoil and a removable support secured to the airfoil, the airfoil being fabricated layer by layer from a first edge to a second edge of the airfoil, the method including fabricating the removable support and the airfoil, the removable support being for securing to a fabrication platform and to a portion of a face of the airfoil situated near the first edge and facing the fabrication platform. The face of the airfoil facing the fabrication platform includes a flat extending away from the face, the flat being present over a portion of the face that is situated outside the first edge, the support being secured to the flat or both to the flat and to the portion of the face that is situated outside the first edge.

Method for modular additive manufacturing of a component and a component

A method for the additive manufacturing of a component having the following steps: additively building up multiple sub-sections for the component using a powder bed-based method, arranging the sub-sections to form a composite and additively completing the component, wherein material is deposited, by a deposition welding method, along a peripheral direction around the composite of the sub-sections in such a way that the sub-sections are integrally bonded to each other.

Method for modular additive manufacturing of a component and a component

A method for the additive manufacturing of a component having the following steps: additively building up multiple sub-sections for the component using a powder bed-based method, arranging the sub-sections to form a composite and additively completing the component, wherein material is deposited, by a deposition welding method, along a peripheral direction around the composite of the sub-sections in such a way that the sub-sections are integrally bonded to each other.

Method of forming multi-layer sintering object support structure
11511347 · 2022-11-29 · ·

Support substrates are used in certain additive fabrication processes to permit processing of an object. For additive fabrication processes with materials that are sintered into a final part, a multi-layer support substrate of interleaved support and interface layers is fabricated to support an object while reducing an impact of friction on shrinkage of the part during the sintering process.

System and method for coating workpieces

The invention relates to a system and to a method for coating workpieces using a coating device, which is designed to apply a metal coating to a surface of the workpiece. According to the invention, it is provided that a plurality of coating devices, which are designed as identical coating modules, are provided and are arranged in a module group, that an input measuring station is assigned to the module group, by means of which station a surface of the face of the workpiece to be coated can be detected, that a conveying apparatus is provided, by means of which a workpiece can be supplied to one of the coating modules from the input measuring station, and that an output measuring station is assigned to the module group, by means of which station a surface of the coated face of the workpiece can be detected.

Three-dimensional printing

An example of a multi-fluid kit for three-dimensional printing includes a binder fluid and an adhesion promoter fluid. The binder fluid includes water and polymer particles in an amount ranging from about 1 wt % to about 40 wt % based on the total weight of the binder fluid. The adhesion promoter fluid includes water and an aromatic dihydrazide adhesion promoter in an amount ranging from about 0.1 wt % to about 10 wt % based on a total weight of the adhesion promoter fluid.

Three-dimensional printing

An example of a multi-fluid kit for three-dimensional printing includes a binder fluid and an adhesion promoter fluid. The binder fluid includes water and polymer particles in an amount ranging from about 1 wt % to about 40 wt % based on the total weight of the binder fluid. The adhesion promoter fluid includes water and an aromatic dihydrazide adhesion promoter in an amount ranging from about 0.1 wt % to about 10 wt % based on a total weight of the adhesion promoter fluid.

METHOD OF MANUFACTURING ADDITIVELY MANUFACTURED OBJECT

A method of manufacturing an additively manufactured object includes: checking, for an additively manufactured object including a plurality of internal passages, the presence or absence of a deposit in each inner wall surface of the plurality of internal passages; and selectively removing the deposit from the internal passage in which the deposit has been detected in the checking, among the plurality of internal passages.

METHOD OF MANUFACTURING ADDITIVELY MANUFACTURED OBJECT

A method of manufacturing an additively manufactured object includes: checking, for an additively manufactured object including a plurality of internal passages, the presence or absence of a deposit in each inner wall surface of the plurality of internal passages; and selectively removing the deposit from the internal passage in which the deposit has been detected in the checking, among the plurality of internal passages.

Dissolving metal supports in 3D printed metals and ceramics using sensitization

Systems and methods are disclosed for fabricating a metal or ceramic component using a 3D printer. An entire 3D printed piece, including both the metal or ceramic component and one or more support structures, is created of a first metal or ceramic material. A sensitization layer is applied to all or part of the 3D printed piece to chemically alter portions of the first metal or ceramic material near the surface making those portions of the material more sensitive to the etching process. The etching process causes the affected material to deplete and separates the component from the support structures without requiring mechanical machining.