A system and method of testing a part manufactured using an additive manufacturing process. The part may be excited via an input mechanism that imparts an excitation force on the part to induce a dynamic response in the part. An output mechanism may be used to sense the dynamic response in the part. A processing element may be used to compare the dynamic response with a reference to identify an indication of excess powder in the part.

A system and method of testing a part manufactured using an additive manufacturing process. The part may be excited via an input mechanism that imparts an excitation force on the part to induce a dynamic response in the part. An output mechanism may be used to sense the dynamic response in the part. A processing element may be used to compare the dynamic response with a reference to identify an indication of excess powder in the part.

A system and method of testing a part manufactured using an additive manufacturing process. The part may be excited via an input mechanism that imparts an excitation force on the part to induce a dynamic response in the part. An output mechanism may be used to sense the dynamic response in the part. A processing element may be used to compare the dynamic response with a reference to identify an indication of excess powder in the part.

A solid freeform fabrication material set includes a first solid freeform fabrication liquid material including a solvent, a resin A soluble in the solvent, and an inorganic particle; and a second solid freeform fabrication liquid material including a resin B soluble in water and a second colorant.

The present disclosure provides an additive manufacturing method for manufacturing an object. The method comprises depositing successive layers of a granular metal construction material. The method comprises selectively binding a first region of each layer to form a bound shell of the construction material defining an exterior of the object by depositing a binder into the first region surrounding a second region that remains unbound. The method comprises separating the shell and the enclosed unbound construction material from the construction material remaining outside the shell. The present disclosure also provides apparatuses implementing the manufacturing method, and objects manufactured by the manufacturing method.

A 3-D printer includes a development station positioned to electrostatically transfer layers of material to an intermediate transfer surface, and a transfer station adjacent the intermediate transfer surface. The transfer station is positioned to receive the layers as the intermediate transfer surface moves past the transfer station. Also, a platen is included that moves relative to the intermediate transfer surface. The intermediate transfer surface transfers a layer of the material to the platen each time the platen contacts one of the layers on the intermediate transfer surface at the transfer station to successively form a freestanding stack of the layers on the platen. A fusing station is positioned to apply light to each layer, after each layer is transferred from the transfer station to the platen. The fusing station selectively applies the light to sinter a portion of the material within the layer.

An apparatus includes a small-diameter-particle powder supplier to supply a small-diameter-particle powder to a surface of an object faulted by binding fabrication powder. The small-diameter-particle powder and the fabrication powder are identical in composition. An average particle diameter of the small-diameter-particle powder is smaller than an average particle diameter of the fabrication powder.

In an example of a three-dimensional (3D) printing method, a build material (consisting of an inorganic particle and a polymer attached thereto) is applied. The polymer is a continuous coating having a thickness from about 3 nm to about 1500 nm, or nano-beads having an average diameter from about 3 nm to about 1500 nm. The build material is heated to a temperature from about 5° C. to about 50° C. below the polymer's melting point. A coalescent dispersion (including a coalescent agent and inorganic nanoparticles) is selectively applied on a portion of the build material, and the applied build material and coalescent dispersion are exposed to electromagnetic radiation. The coalescent dispersion absorbs the electromagnetic radiation and heats up the portion of the build material in contact therewith to fuse the portion of the build material in contact with the coalescent dispersion and to form a layer of a 3D object.

System for the additive production of three-dimensional objects, comprising: —a device which is designed for the additive production of a three-dimensional object, wherein the device comprises a process chamber, within which additive construction processes for the additive production of three-dimensional objects can be carried out, —a powder module which can be docked to the process chamber of the at least one device, and which comprises a receiving chamber for receiving construction material that is to be solidified as part of an additive construction process or that is not solidified and/or a three-dimensional object that is to be additively produced or is additively produced as part of an additive construction process, —a cleaning module which can be docked to the process chamber of the at least one device and which comprises a cleaning device.

A method for binder jetting additive manufacturing of an object, the method comprising: (i) separately feeding a powder from which said object is to be manufactured and a solution comprising an adhesive polymer dissolved in a solvent into an additive manufacturing device, wherein said adhesive polymer is an amine-containing polymer having a molecular weight of at least 200 g/mole and is present in said solution in a concentration of 1-30 wt % to result in said solution having a viscosity of 2-25 mPa.Math.s and a surface tension of 25-45 mN/m at room temperature; and (ii) dispensing selectively positioned droplets of said adhesive polymer, from a printhead of said additive manufacturing device, into a bed of said powder to bind particles of said powder with said adhesive polymer to produce a preform having a shape of the object to be manufactured.