B22F12/224

METHODS AND APPARATUS FOR RECOATING PARAMETER CONTROL
20220402041 · 2022-12-22 ·

Methods and apparatus for recoating parameter control are disclosed. An example apparatus disclosed herein includes a blade holder, a blade, and a control element disposed within the blade holder, the control element to move the blade between a first position and a second position, the apparatus having a first stiffness when the blade is in the first position, the apparatus having a second stiffness when the blade is in the second position, the first stiffness greater than the second stiffness.

Coater arrangement for a 3D printer
11524454 · 2022-12-13 · ·

A coating device arrangement 1 for a 3D printer is described, comprising a coating device 3 having a container 17 defining an inner cavity for receiving particulate construction material, which leads to an opening for outputting the particulate construction material onto a construction field, as well as a closing device 31 configured to selectively close the opening for outputting the particulate construction material.

Additive manufacturing with a polygon scanner

An additive manufacturing apparatus includes a platform, a dispenser configured to deliver a plurality of successive layers of feed material onto the platform, at least one light source configured to generate a first light beam and a second light beam, a polygon mirror scanner, an actuator, and a galvo mirror scanner. The polygon mirror scanner is configured to receive the first light beam and reflect the first light beam towards the platform. Rotation of the first polygon mirror causes the light beam to move in a first direction along a path on a layer of feed material on the platform. The actuator is configured to cause the path to move along a second direction at a non-zero angle relative to the first direction. The galvo mirror scanner system is configured to receive the second light beam and reflect the second light beam toward the platform.

Additive manufacturing with a polygon scanner

An additive manufacturing apparatus includes a platform, a dispenser configured to deliver a plurality of successive layers of feed material onto the platform, at least one light source configured to generate a first light beam and a second light beam, a polygon mirror scanner, an actuator, and a galvo mirror scanner. The polygon mirror scanner is configured to receive the first light beam and reflect the first light beam towards the platform. Rotation of the first polygon mirror causes the light beam to move in a first direction along a path on a layer of feed material on the platform. The actuator is configured to cause the path to move along a second direction at a non-zero angle relative to the first direction. The galvo mirror scanner system is configured to receive the second light beam and reflect the second light beam toward the platform.

Three-dimensional shaping device and manufacturing method for three-dimensional shaped article
11511489 · 2022-11-29 · ·

A three-dimensional shaping device includes a chamber that has a shaping space; a heating unit configured to heat the shaping space; a base that has a shaping surface exposed to the shaping space; a discharge unit configured to discharge a shaping material toward the shaping surface while moving in a first direction in the shaping space heated by the heating unit and shape a three-dimensional shaped article; a first drive unit configured to move the base in a second direction crossing the first direction; and a tubular first heat resistant member that is disposed between a peripheral part of a first opening formed in a partition wall of the chamber and the base, configured to extend and contract in the second direction in accordance with a movement of the base in the second direction, and defines a separation space separated from the shaping space, in which at least a part of the first drive unit is disposed in the separation space.

Three-dimensional shaping device and manufacturing method for three-dimensional shaped article
11511489 · 2022-11-29 · ·

A three-dimensional shaping device includes a chamber that has a shaping space; a heating unit configured to heat the shaping space; a base that has a shaping surface exposed to the shaping space; a discharge unit configured to discharge a shaping material toward the shaping surface while moving in a first direction in the shaping space heated by the heating unit and shape a three-dimensional shaped article; a first drive unit configured to move the base in a second direction crossing the first direction; and a tubular first heat resistant member that is disposed between a peripheral part of a first opening formed in a partition wall of the chamber and the base, configured to extend and contract in the second direction in accordance with a movement of the base in the second direction, and defines a separation space separated from the shaping space, in which at least a part of the first drive unit is disposed in the separation space.

ADDITIVE METAL CASTING SYSTEM AND APPARATUS
20220371086 · 2022-11-24 ·

System and method for additive casting of metal objects by constructing production layers having mold regions and object regions includes a mold construction unit to construct a mold region of the current production layer; a Preparation-Deposition-Post (PDP) unit including: a molten metal depositor to deposit molten metal in an object region; a holder for holding the molten metal depositor; at least one induction heating unit; a build table for supporting the vertical stack of production layers; a movable platform to provide relative movement between the PDP unit and the build table; and a controller for controlling the PDP unit and the movable platform to deposit molten metal in a fabrication area, and to control the PDP unit to perform (1) pre-heating the fabrication area before molten metal deposition, to a pre-deposition temperature, and/or (2) post-heating the fabrication area after molten metal deposition, to a post-deposition temperature.

ADDITIVE METAL CASTING SYSTEM AND APPARATUS
20220371086 · 2022-11-24 ·

System and method for additive casting of metal objects by constructing production layers having mold regions and object regions includes a mold construction unit to construct a mold region of the current production layer; a Preparation-Deposition-Post (PDP) unit including: a molten metal depositor to deposit molten metal in an object region; a holder for holding the molten metal depositor; at least one induction heating unit; a build table for supporting the vertical stack of production layers; a movable platform to provide relative movement between the PDP unit and the build table; and a controller for controlling the PDP unit and the movable platform to deposit molten metal in a fabrication area, and to control the PDP unit to perform (1) pre-heating the fabrication area before molten metal deposition, to a pre-deposition temperature, and/or (2) post-heating the fabrication area after molten metal deposition, to a post-deposition temperature.

Apparatus, system and method of operating an additive manufacturing nozzle
11584078 · 2023-02-21 · ·

Apparatuses, systems and methods of providing heat to enable an FDM additive manufacturing nozzle having refined print control and enhanced printing speed. The heating element may include at least one sheath sized to fittedly engage around an outer circumference of the FDM printer nozzle; at least one wire coil at least partially contacting an inner diameter of the sheath; and at least one energy receiver associated with the at least one wire coil.

Apparatus, system and method of operating an additive manufacturing nozzle
11584078 · 2023-02-21 · ·

Apparatuses, systems and methods of providing heat to enable an FDM additive manufacturing nozzle having refined print control and enhanced printing speed. The heating element may include at least one sheath sized to fittedly engage around an outer circumference of the FDM printer nozzle; at least one wire coil at least partially contacting an inner diameter of the sheath; and at least one energy receiver associated with the at least one wire coil.