A method of additively manufacturing is provided. The method may include successively depositing and fusing together layers of a superalloy powder mixture comprised of a base material powder and a eutectic powder, to build up an additive portion, which eutectic powder has a solidus temperature lower than the solidus temperature of the base material powder. The method may also include heat treating the additive portion at a temperature greater than 1200° C. to heal cracks and/or fill pores and to homogenize the alloy of which the additive portion is comprised. The additive portion alloy has a chemistry defined by the superalloy powder mixture. The base material powder may be formed of a nickel-base superalloy with an aluminum content by weight of at least 1.5%. The eutectic powder may be a nickel-base alloy including by weight about 6% to about 11% chromium, about 5% to about 9% titanium, and about 9% to about 13% zirconium, with balance nickel as its primary components.

A three-dimensional printing system includes a motorized build platform, a material coating module, and a beam generation module. The beam generation module includes a laser beam formation unit, a scan module, and flat field focusing system. The laser beam formation unit includes a laser configured to output a laser beam. The scan module is configured to receive the laser beam and to scan the laser beam over a build plane that is above the motorized build platform. The flat field focusing system is configured to focus the laser beam across the laser beam and includes an input component and an output component. The input component is configured to receive the laser beam from the beam formation unit and to pass the laser beam to the scan module. The output component is configured to receive the laser beam from the scan module and pass the laser beam to the build plane.

A three-dimensional printing system includes a motorized build platform, a material coating module, and a beam generation module. The beam generation module includes a laser beam formation unit, a scan module, and flat field focusing system. The laser beam formation unit includes a laser configured to output a laser beam. The scan module is configured to receive the laser beam and to scan the laser beam over a build plane that is above the motorized build platform. The flat field focusing system is configured to focus the laser beam across the laser beam and includes an input component and an output component. The input component is configured to receive the laser beam from the beam formation unit and to pass the laser beam to the scan module. The output component is configured to receive the laser beam from the scan module and pass the laser beam to the build plane.

The invention is directed to a method and an apparatus for building up a workpiece layer by layer in the course of an additive manufacturing process, in particular in the form of a powder-bed process, wherein grains of a powder are fused to one another by using a binder, wherein the binder used is a heat-curable adhesive which is not applied selectively but layer by layer and which is activated and cured by a controlled energy source, in particular a laser with a controlled laser beam, and thereby fuses respectively adjacent grains of the powder.

The invention is directed to a method and an apparatus for building up a workpiece layer by layer in the course of an additive manufacturing process, in particular in the form of a powder-bed process, wherein grains of a powder are fused to one another by using a binder, wherein the binder used is a heat-curable adhesive which is not applied selectively but layer by layer and which is activated and cured by a controlled energy source, in particular a laser with a controlled laser beam, and thereby fuses respectively adjacent grains of the powder.

An interchangeable chamber is provided for a 3D printing device, wherein the interchangeable chamber includes a building space for receiving a building platform on which a three-dimensional object can be produced, which building space is designed to be temporarily open in the direction of a top of the interchangeable chamber, as well as optionally a storage container for storing building material and wherein the interchangeable chamber comprises a side wall and a cover, wherein the cover is adapted to close the interchangeable chamber at the top such that building material cannot get through the cover out of nor into the interchangeable chamber and the cover is coupled with the side wall.

A system for additive manufacture uses a powder bed with powder distributed on a build surface. A nozzle directs and controls a flow stream of gas over the powder bed. The nozzle includes a peripheral duct wall defining a channel with an inlet and an outlet. The channel directs the flow stream and diverges from the inlet to the outlet of the nozzle. Vanes are distributed across the channel as symmetric airfoils to reduce turbulence of the flow stream. Guides extend between the vanes and are disposed at an angle selected to direct the gas over the powder bed without blowing the deposited powder off the build surface.

A method for manufacturing a target material is provided and includes installing a substrate, providing a raw material powder to the substrate, melting the raw material powder on the substrate by a laser, and repeating the step of providing the raw material powder to the substrate to melting the raw material powder on the substrate by the laser to form a target material and rapidly cooling the formed target material. As such, the target material is produced by the method of lamination manufacturing via the rapid cooling property, so as to avoid the problems of high cost, long man-hours and poor quality of the target material in the conventional techniques.

A method for manufacturing a target material is provided and includes installing a substrate, providing a raw material powder to the substrate, melting the raw material powder on the substrate by a laser, and repeating the step of providing the raw material powder to the substrate to melting the raw material powder on the substrate by the laser to form a target material and rapidly cooling the formed target material. As such, the target material is produced by the method of lamination manufacturing via the rapid cooling property, so as to avoid the problems of high cost, long man-hours and poor quality of the target material in the conventional techniques.

An additive manufacturing system including a two-dimensional energy patterning system for imaging a powder bed is disclosed. The two-dimensional energy patterning system may be used to control the rate of cooling experienced by each successive additive layer. Accordingly, the system may be used to heat treat the various additive layers.