B22F12/44

STRUCTURED POWDER PARTICLES FOR FEEDSTOCK IMPROVEMENT FOR LASER BASED ADDITIVE MANUFACTURING
20170368603 · 2017-12-28 ·

A process comprising providing a metallic first powder having a plurality of first particles. The process includes adding a second material to the first powder, the second material having a plurality of second particles. The process includes combining the first powder with the second material to form a modified powder including modified powder particles having an interior portion containing an interior composition, and an outer surface portion with an outer composition different from the interior composition.

STRUCTURED POWDER PARTICLES FOR FEEDSTOCK IMPROVEMENT FOR LASER BASED ADDITIVE MANUFACTURING
20170368603 · 2017-12-28 ·

A process comprising providing a metallic first powder having a plurality of first particles. The process includes adding a second material to the first powder, the second material having a plurality of second particles. The process includes combining the first powder with the second material to form a modified powder including modified powder particles having an interior portion containing an interior composition, and an outer surface portion with an outer composition different from the interior composition.

Additive manufacturing apparatus with a chamber and a removably-mountable optical module; method of preparing a laser processing apparatus with such removably-mountable optical module
09849543 · 2017-12-26 · ·

An additive manufacturing apparatus comprises a processing chamber (100) defining a window (110) for receiving a laser beam and an optical module (10) The optical module is removably-mountable to the processing chamber for delivering the laser beam through the window. The optical module contains optical components for focusing and steering the laser beam and a controlled atmosphere can be maintained within the module.

3D printing method and apparatus
11685112 · 2023-06-27 · ·

A printing apparatus for printing a three-dimensional object. The printing apparatus includes an operative surface and a plurality of supply hoppers configured for dispensing a powder. The powder is configured to be melted by an energy beam. The supply hoppers are configured to form a plurality of vertically-aligned powder beds adjacent to one another on the operative surface simultaneously. An energy source is configured to emit an energy beam onto each powder bed simultaneously to melt or fuse a topmost layer of the powder bed onto an underlying powder bed layer or substrate.

3D printing method and apparatus
11685112 · 2023-06-27 · ·

A printing apparatus for printing a three-dimensional object. The printing apparatus includes an operative surface and a plurality of supply hoppers configured for dispensing a powder. The powder is configured to be melted by an energy beam. The supply hoppers are configured to form a plurality of vertically-aligned powder beds adjacent to one another on the operative surface simultaneously. An energy source is configured to emit an energy beam onto each powder bed simultaneously to melt or fuse a topmost layer of the powder bed onto an underlying powder bed layer or substrate.

Additive manufacturing and additive manufacturing method
11684979 · 2023-06-27 · ·

An additive manufacturing device is an additive manufacturing device manufacturing an additively manufactured article by melting or sintering layered powder by partially applying energy to the powder. The additive manufacturing device includes a powder holding unit holding the layered powder, a heating unit preheating the powder held by the powder holding unit, a reflection unit where a reflective film including a reflective surface is disposed, the reflective surface reflecting radiant heat radiated from an object including at least one of the powder and the additively manufactured article to the powder holding unit side, and a reflective surface update unit disposing a new reflective surface in the reflection unit by moving the reflective film.

Additive manufacturing and additive manufacturing method
11684979 · 2023-06-27 · ·

An additive manufacturing device is an additive manufacturing device manufacturing an additively manufactured article by melting or sintering layered powder by partially applying energy to the powder. The additive manufacturing device includes a powder holding unit holding the layered powder, a heating unit preheating the powder held by the powder holding unit, a reflection unit where a reflective film including a reflective surface is disposed, the reflective surface reflecting radiant heat radiated from an object including at least one of the powder and the additively manufactured article to the powder holding unit side, and a reflective surface update unit disposing a new reflective surface in the reflection unit by moving the reflective film.

Systems and methods for direct laser melting of metals using non-diffracting laser beams

A system includes a first group of optic lenses within a focusing unit positioned along the propagation direction of a collimated laser beam, the first group of optic lenses separated by a predetermined fixed distance. The first group of optic lenses in conjunction cause the collimated beam to form as an annular beam as it passes through the first group of optic lenses. An axicon lens located distal from the first group of optic lenses along the propagation direction, the axicon lens operable to bifurcate the annular beam into two deflected collimated beam sections, and the axicon lens having a focus that causes the two deflected collimated beam sections to merge at a distance distal from the axicon lens to create an interference pattern region.

Systems and methods for direct laser melting of metals using non-diffracting laser beams

A system includes a first group of optic lenses within a focusing unit positioned along the propagation direction of a collimated laser beam, the first group of optic lenses separated by a predetermined fixed distance. The first group of optic lenses in conjunction cause the collimated beam to form as an annular beam as it passes through the first group of optic lenses. An axicon lens located distal from the first group of optic lenses along the propagation direction, the axicon lens operable to bifurcate the annular beam into two deflected collimated beam sections, and the axicon lens having a focus that causes the two deflected collimated beam sections to merge at a distance distal from the axicon lens to create an interference pattern region.

IRRADIATION SYSTEM FOR AN ADDITIVE MANUFACTURING DEVICE
20170361405 · 2017-12-21 ·

An irradiation system includes: a first beam source configured to output a first laser beam and a second beam source configured to output a second laser beam, in which the second laser beam has a higher beam quality higher than that of the first laser beam;

optics arranged to focus the first and second laser beams; and a beam guiding system including a first beam path along which the first laser beam is guided, and a second beam path along which the second laser beam is guided, in which the beam guiding system includes a beam combiner to superimpose the first and second laser beams, the first beam source is a pump laser, the second beam source is a laser resonator, and the beam guiding system further includes a beam switch adapted to feed the first laser beam into a pump laser beam path and/or into the first beam path.