B22F2201/013

Metal oxide nanofiber electrode and method

A nanofiber based micro-structured material including metal fibers with metal oxide coatings and methods are shown. In one example, nanofiber based micro-structured material is used as an electrode in a battery, such as a lithium ion battery, where the nanofibers of micro-structured material form a nanofiber cloth with free-standing, core-shell structure.

R-T-B-BASED RARE EARTH MAGNET PARTICLES, PROCESS FOR PRODUCING THE R-T-B-BASED RARE EARTH MAGNET PARTICLES, AND BONDED MAGNET
20210375513 · 2021-12-02 ·

An object of the present invention is to enhance a coercive force of magnetic particles by promoting formation of a continuous R-rich grain boundary phase in a crystal grain boundary of a magnetic phase of the particles, and to thereby obtain R-T-B-based rare earth magnet particles further having a high residual magnetic flux density. The present invention relates to production of R-T-B-based rare earth magnet particles capable of exhibiting a high coercive force even when a content of Al therein is reduced, and a high residual magnetic flux density, in which formation of an R-rich grain boundary phase therein can be promoted by heat-treating Al-containing R-T-B-based rare earth magnet particles obtained by HDDR treatment in vacuum or in an Ar atmosphere at a temperature of not lower than 670° C. and not higher than 820° C. for a period of not less than 30 min and not more than 300 min.

R-T-B-BASED RARE EARTH MAGNET PARTICLES, PROCESS FOR PRODUCING THE R-T-B-BASED RARE EARTH MAGNET PARTICLES, AND BONDED MAGNET
20210375513 · 2021-12-02 ·

An object of the present invention is to enhance a coercive force of magnetic particles by promoting formation of a continuous R-rich grain boundary phase in a crystal grain boundary of a magnetic phase of the particles, and to thereby obtain R-T-B-based rare earth magnet particles further having a high residual magnetic flux density. The present invention relates to production of R-T-B-based rare earth magnet particles capable of exhibiting a high coercive force even when a content of Al therein is reduced, and a high residual magnetic flux density, in which formation of an R-rich grain boundary phase therein can be promoted by heat-treating Al-containing R-T-B-based rare earth magnet particles obtained by HDDR treatment in vacuum or in an Ar atmosphere at a temperature of not lower than 670° C. and not higher than 820° C. for a period of not less than 30 min and not more than 300 min.

SUB-MICRON PARTICLES OF RARE EARTH AND TRANSITION METALS AND ALLOYS, INCLUDING RARE EARTH MAGNET MATERIALS

The present disclosure is directed to methods of preparing substantially spherical metallic alloyed particles, having micron and sub-micron (i.e., nanometer)-scaled dimensions, and the powders so prepared, as well as articles derived from these powders. In particular embodiments, these metallic alloyed particles, complising rare earth metals, can be prepared in sizes as small 80 nm in diameter with size variances as low as 2-5%.

SUB-MICRON PARTICLES OF RARE EARTH AND TRANSITION METALS AND ALLOYS, INCLUDING RARE EARTH MAGNET MATERIALS

The present disclosure is directed to methods of preparing substantially spherical metallic alloyed particles, having micron and sub-micron (i.e., nanometer)-scaled dimensions, and the powders so prepared, as well as articles derived from these powders. In particular embodiments, these metallic alloyed particles, complising rare earth metals, can be prepared in sizes as small 80 nm in diameter with size variances as low as 2-5%.

STEREOLITHOGRAPHY PROCESS FOR MANUFACTURING A COPPER PART HAVING A LOW RESISTIVITY
20220193765 · 2022-06-23 ·

Process for manufacturing a copper part comprising at least the following successive steps: shaping a part by stereolithography, the shaping being carried out by: forming a layer of paste comprising a powder of copper particles, one or more photopolymerizable precursors of a first resin, a photoinitiator and, optionally, an optical additive, photopolymerizing the photopolymerizable precursor(s) of the first resin, the steps and forming a cycle that can be repeated a plurality of times, carrying out a first heat treatment, under an oxidizing atmosphere containing at least 10 vol % of an oxidizer, such as dioxygen, at a first temperature Td so as to eliminate the first resin, and carrying out a second heat treatment, under a reducing atmosphere, at a second temperature Tf, above the first temperature Td, so as to sinter the copper particles to obtain a copper part.

STEREOLITHOGRAPHY PROCESS FOR MANUFACTURING A COPPER PART HAVING A LOW RESISTIVITY
20220193765 · 2022-06-23 ·

Process for manufacturing a copper part comprising at least the following successive steps: shaping a part by stereolithography, the shaping being carried out by: forming a layer of paste comprising a powder of copper particles, one or more photopolymerizable precursors of a first resin, a photoinitiator and, optionally, an optical additive, photopolymerizing the photopolymerizable precursor(s) of the first resin, the steps and forming a cycle that can be repeated a plurality of times, carrying out a first heat treatment, under an oxidizing atmosphere containing at least 10 vol % of an oxidizer, such as dioxygen, at a first temperature Td so as to eliminate the first resin, and carrying out a second heat treatment, under a reducing atmosphere, at a second temperature Tf, above the first temperature Td, so as to sinter the copper particles to obtain a copper part.

Partially diffusion-alloyed steel powder

Disclosed is a partially diffusion-alloyed steel powder having excellent fluidity, formability, and compressibility without containing Ni, Cr, and Si. A partially diffusion-alloyed steel powder having excellent fluidity, formability, and compressibility that includes an iron-based powder and Mo diffusionally adhered to a surface of the iron-based powder, in which Mo content is 0.2 mass % to 2.0 mass %, a weight-based median diameter D50 is 40 μm or more, and among particles contained in the partially diffusion-alloyed steel powder, those particles having an equivalent circular diameter of 50 μm to 200 μm have a number average of solidity of 0.70 to 0.86, the solidity being defined as (particle cross-sectional area/envelope-inside area).

Partially diffusion-alloyed steel powder

Disclosed is a partially diffusion-alloyed steel powder having excellent fluidity, formability, and compressibility without containing Ni, Cr, and Si. A partially diffusion-alloyed steel powder having excellent fluidity, formability, and compressibility that includes an iron-based powder and Mo diffusionally adhered to a surface of the iron-based powder, in which Mo content is 0.2 mass % to 2.0 mass %, a weight-based median diameter D50 is 40 μm or more, and among particles contained in the partially diffusion-alloyed steel powder, those particles having an equivalent circular diameter of 50 μm to 200 μm have a number average of solidity of 0.70 to 0.86, the solidity being defined as (particle cross-sectional area/envelope-inside area).

METHODS OF FORMING METAL NANOMATERIALS
20220184702 · 2022-06-16 ·

A method of forming a metal nanomaterial comprises forming a precursor solution comprising a metal precursor and a metal oxide precursor. A complexing agent is added to the precursor solution, and the metal precursor and the metal oxide precursor are hydrolyzed to form a sol. The sol is heated to form a gel, which is calcined to incorporate metal cations from the metal precursor into a metal oxide lattice from the metal oxide precursor. The calcined gel is exposed to a reducing agent to exsolve the metal from the metal oxide lattice and to form a metal nanomaterial comprising a metal and a metal oxide is formed. Additional methods of forming a metal nanomaterial are also disclosed.