An additive manufacturing system includes a platform to support an object to be fabricated, a dispenser to deliver a plurality of layers of a feed material over the platform, a controller configured to store digital data representing a pre-defined pattern, a laser configured to generate a laser beam to impinge an outermost layer of the feed material and coupled to the controller to fuse the feed material in the pre-defined pattern, and a plurality of independently controllable infrared lamps, each infrared lamp directed to a different section of an outermost layer of the feed material.

An additive manufacturing system includes a platform to support an object to be fabricated, a dispenser to deliver a plurality of layers of a feed material over the platform, a controller configured to store digital data representing a pre-defined pattern, a laser configured to generate a laser beam to impinge an outermost layer of the feed material and coupled to the controller to fuse the feed material in the pre-defined pattern, and a plurality of independently controllable infrared lamps, each infrared lamp directed to a different section of an outermost layer of the feed material.

A method of method of forming or repairing a superalloy article having a columnar or equiaxed or directionally solidified or amorphous or single crystal microstructure includes emitting a plurality of laser beams from selected fibers of a diode laser fiber array corresponding to a pattern of a layer of the article onto a powder bed of the superalloy to form a melt pool; and controlling a temperature gradient and a solidification velocity of the melt pool to form the columnar or single crystal microstructure.

A method of method of forming or repairing a superalloy article having a columnar or equiaxed or directionally solidified or amorphous or single crystal microstructure includes emitting a plurality of laser beams from selected fibers of a diode laser fiber array corresponding to a pattern of a layer of the article onto a powder bed of the superalloy to form a melt pool; and controlling a temperature gradient and a solidification velocity of the melt pool to form the columnar or single crystal microstructure.

A device for the additive manufacturing of a turbomachinery part by direct metal deposition onto a substrate comprising: a source of metallic material; a source of energy configured to produce molten metal from the metallic material produced from the source of metallic material; a substrate; a mold arranged on the substrate and equipped with at least one opening, in order to allow a localized deposition of molten metal onto the substrate, the mold comprising a magnetic material; and a substrate support arranged under the substrate, the support being configured to generate an electromagnetic force allowing the mold to be drawn towards the substrate.

A device for the additive manufacturing of a turbomachinery part by direct metal deposition onto a substrate comprising: a source of metallic material; a source of energy configured to produce molten metal from the metallic material produced from the source of metallic material; a substrate; a mold arranged on the substrate and equipped with at least one opening, in order to allow a localized deposition of molten metal onto the substrate, the mold comprising a magnetic material; and a substrate support arranged under the substrate, the support being configured to generate an electromagnetic force allowing the mold to be drawn towards the substrate.

A method for manufacturing reinforced steel structural components is described. The method comprises providing a previously formed steel structural component, selecting one or more reinforcement zones of the previously formed structural component, and locally depositing a material on the reinforcement zone to create a local reinforcement on a first side of the structural component. Locally depositing a material on the reinforcement zone comprises supplying a metal filler material to the reinforcement zone, and substantially simultaneously applying laser heat to melt the metal filler material and create the reinforcement by drawing specific geometric shapes on the first side of the structural component with the metal filler material and the laser heating. And the method further comprises providing cooling to areas on an opposite side of the structural component. The disclosure further relates to a tool for manufacturing reinforced steel structural components and to the components obtained using such methods.

A method for manufacturing reinforced steel structural components is described. The method comprises providing a previously formed steel structural component, selecting one or more reinforcement zones of the previously formed structural component, and locally depositing a material on the reinforcement zone to create a local reinforcement on a first side of the structural component. Locally depositing a material on the reinforcement zone comprises supplying a metal filler material to the reinforcement zone, and substantially simultaneously applying laser heat to melt the metal filler material and create the reinforcement by drawing specific geometric shapes on the first side of the structural component with the metal filler material and the laser heating. And the method further comprises providing cooling to areas on an opposite side of the structural component. The disclosure further relates to a tool for manufacturing reinforced steel structural components and to the components obtained using such methods.

Building cylinders, for use in machines for the layer-by-layer production of 3D objects by sintering or melting powdered material by a high-energy beam, and having a main body and a piston part movable on an inner side of the main body along a cylindrical axis, are disclosed. The piston part has a base element for the growth of a 3D object, and a powder seal bearing against the inner side of the main body for sealing the powdered material. The piston part has a seal carrier on which the powder seal is mounted, and an insulator, e.g., a circumferential insulation ring, mounted on the seal carrier. The base element is mounted on the insulator and is arranged at a distance from the seal carrier and from the powder seal.

Building cylinders, for use in machines for the layer-by-layer production of 3D objects by sintering or melting powdered material by a high-energy beam, and having a main body and a piston part movable on an inner side of the main body along a cylindrical axis, are disclosed. The piston part has a base element for the growth of a 3D object, and a powder seal bearing against the inner side of the main body for sealing the powdered material. The piston part has a seal carrier on which the powder seal is mounted, and an insulator, e.g., a circumferential insulation ring, mounted on the seal carrier. The base element is mounted on the insulator and is arranged at a distance from the seal carrier and from the powder seal.