A method and a system for manufacturing a structure includes the steps of: (a) supplying a mixture consisting a plurality of primitive materials at a target spot; (b) melting and solidifying the mixture disposed at the target spot to form a portion of a metallic structure consisting of an alloy of the plurality of the primitive materials; and (c) repeating steps (a) and (b) at a plurality of target spots in a three-dimensional space to produce the metallic structure of the alloy.

The present disclosure relates to a method of 3D printing a stent, comprising performing selective laser melting on a Nitinol powder in order to form the stent, wherein selective laser melting is performed with particular parameters. The 3D printed stent can be curved. The present disclosure also relates to the 3D printed stent thereof, a stent delivery device comprising a tube and a crimped 3D printed stent slidably disposed within the tube, and a method of delivering a stent in a stent delivery device into a channel.

The present disclosure provides advantageous porous assemblies, and improved systems and methods for utilizing and/or fabricating the porous assemblies. More particularly, the present disclosure provides porous assemblies fabricated at least in part by additive manufacturing (e.g., via a 3D printing process, such as, for example, via an electron beam additive manufacturing process, via a laser additive manufacturing technology, via an inkjet or a binder jet additive manufacturing process, etc.), the porous assemblies including a porous monolith support structure or substrate for a sensitive or active layer of a multi-layer application (e.g., for sensitive/active layers in fuel cell/electrolyzer/battery and other multi-layer applications).

In an example three-dimensional printing method, individual layers of a metal-based build material are patterned, based on a 3D object model, with a binding agent to form an intermediate structure. A case-hardened portion of a 3D object is also patterned (based on the object model) by selectively depositing a hardening agent to deliver a predetermined concentration of a hardening element to at least one of the individual layers, wherein the individual layers are maintained below a vaporization temperature of the hardening agent during the selectively depositing. The intermediate structure is heated at a first rate to a temperature that aids in diffusion of the hardening element, and is held at the temperature for a predetermined time. The intermediate structure is cooled at a second rate. The intermediate structure, with the patterned case-hardened portion, is then sintered at a sintering temperature of the metal-based build material.

The invention relates to a process for manufacturing a part comprising a formation of successive solid metal layers (201 . . . 20n) that are stacked on top of one another, each layer describing a pattern defined using a numerical model (M), each layer being formed by the deposition of a metal (25), referred to as solder, the solder being subjected to an input of energy so as to start to melt and to constitute, by solidifying, said layer, wherein the solder takes the form of a powder (25), the exposure of which to an energy beam (32) results in melting followed by solidification so as to form a solid layer (201 . . . 20n). The process is characterized in that the solder (25) is an aluminum alloy comprising at least the following alloy elements: —Fe, in a weight fraction of from 1 to 3.7%, preferably from 1 to 3.6%; —Zr and/or Hf and/or Er and/or Sc and/or Ti, in a weight fraction of from 0.5 to 4%, preferably from 1 to 4%, more preferably from 1.5 to 3.5%, even more preferably from 1.5 to 2% each, and in a weight fraction of less than or equal to 4%, preferably less than or equal to 3%, more preferably less than or equal to 2% in total; —Si, in a weight fraction of from 0 to 4%, preferably from 0.5 to 3%; —V, in a weight fraction of from 0 to 4%, preferably from 0.5 to 3%. The invention also relates to a part obtained by this process. The alloy used in the additive manufacturing process according to the invention makes it possible to obtain parts having remarkable features.

A method of producing an additively manufactured object comprises: a step of cooling a shaped body of an alloy formed by additive manufacturing to 0° C. or lower; and a step of aging the shaped body under a temperature condition of 400° C. or higher and 600° C. or lower after the step of cooling the shaped body. The alloy contains: Fe as a main component; 17.0 mass % or more and 19.0 mass % or less of Ni; 7.0 mass % or more and 12.5 mass % or less of Co; 4.6 mass % or more and 5.2 mass % or less of Mo; 0.13 mass % or more and 1.6 mass % or less of Ti; and 0.05 mass % or more and 0.15 mass % or less of Al.

The present invention disclosed a method of producing a three-dimensional porous tissue in-growth structure. The method includes the steps of depositing a first layer of metal powder and scanning the first layer of metal powder with a laser beam to form a portion of a plurality of predetermined unit cells. Depositing at least one additional layer of metal powder onto a previous layer and repeating the step of scanning a laser beam for at least one of the additional layers in order to continuing forming the predetermined unit cells. The method further includes continuing the depositing and scanning steps to form a medical implant.

A three-dimensional shaped article production method according to the invention is a method for producing a three-dimensional shaped article by stacking layers formed in a predetermined pattern, wherein a series of steps including a composition supply step of supplying a composition containing a plurality of particles to a predetermined part, and a bonding step of bonding the particles by irradiation with a laser light is performed repeatedly, and the composition supply step includes a step of forming a first region using a first composition containing first particles as the composition, and a step of forming a second region using a second composition containing second particles which are different from the first particles as the composition, and the bonding of the particles in the first region and the bonding of the particles in the second region are performed by irradiation with laser lights with a different spectrum.

Provided is a potassium titanate powder that can avoid safety and health concerns and concurrently, during use in a friction material, can give excellent frictional properties. A potassium titanate powder is a powder formed of bar-like potassium titanate particles having an average length of 30 μm or more, an average breadth of 10 μm or more, and an average aspect ratio of 1.5 or more, wherein the bar-like potassium titanate particles are represented by a composition formula K.sub.2Ti.sub.nO.sub.2n+1 (where n=5.5 to 6.5).

Methodologies, systems, and devices are provided for producing metal spheroidal powder products. Dehydrogenated and spheroidized particles are prepared using a process including introducing a metal hydride feed material into a plasma torch. The metal hydride feed material is melted within a plasma in order to dehydrogenate and spheroidize the materials, forming dehydrogenated and spheroidized particles. The dehydrogenated and spheroidized particles are then exposed to an inert gas and cooled in order to solidify the particles into dehydrogenated and spheroidized particles. The particles are cooled within a chamber having an inert gas.