A method of 3D printing comprises: providing a layer of a powder bed; jetting a functional binder onto selected parts of said layer, wherein said binder infiltrates into pores in the powder bed and locally fuses particles of the powder bed in situ; sequentially repeating said steps of applying a layer of powder on top and selectively jetting functional binder, multiple times, to provide a powder bed bonded at selected locations by printed functional binder; and taking the resultant bound 3D structure out of the powder bed.

The invention relates to a turbojet engine oil tank (30). The tank (30) comprises a main chamber and an envelope (34) delimiting the main chamber, and a fixing portion (44) for example with fixing flanges (46) and a branch (48). The envelope (34) features in particular an envelope part (34) relative to which the fixing portion (44) projects. The envelope part (34) and the fixing portion (44) are produced by layered additive fabrication so as to be in one piece. The invention also relates to a method of fabricating an oil tank (30).

A method for forming precise porous metal structure by selective laser melting, including 3D design, data processing, parameter setting and selective sintering, including the following steps: A. designing 3D model of precise and porous structure; B. adding support structure and slicing; C. setting parameters of laser scanning and beam offset; and D. arranging a soft recoater in the forming system. After coating the metal powder on the forming plate, the fiber laser emits a laser to melt the metal powder to form a single-layer cross section of the porous structure; E. lowering the forming plate by one layer, and repeating steps D-E, so that the metal powder is melted and accumulated layer by layer until the formed components of porous structure are obtained.

A titanium sintered body is composed of a material containing titanium, and has an oxygen content of 2500 ppm by mass or more and 5500 ppm by mass or less and a surface Vickers hardness of 250 or more and 500 or less. It is preferred that an -phase and a -phase are contained as crystal structures, and an area ratio occupied by the -phase in a cross section is 70% or more and 99.8% or less. It is also preferred that in an X-ray diffraction spectrum obtained by X-ray diffractometry, the value of a peak reflection intensity by the plane orientation (110) of the -phase is 5% or more and 60% or less of the value of a peak reflection intensity by the plane orientation (100) of the -phase. It is also preferred that particles composed mainly of titanium oxide are included.

To provide a titanium-based porous body that has high void fraction to ensure gas permeability and water permeability for practical use as an electrode and a filter, has a large specific surface area to ensure conductivity and sufficient reaction sites with a reaction solution or a reaction gas, thus showing excellent reaction efficiency, and contains less contaminants because of no organic substance used. A titanium-based porous body having a specific void fraction and a high specific surface area is obtained by filling an irregular-shaped titanium powder having an average particle size of 10 to 50 m in a dry system without using any binder or the like into a thickness of 4.010.sup.1 to 1.6 mm, and sintering the irregular-shaped titanium powder at 800 to 1100 C.

Preform and manufacturing process producing heterogeneous components with a first fraction (11) made from a first metallic material and having a cellular structure with stochastic or regular cells, and a second fraction (12) made from a second metallic material different from the first metallic material, in which the second fraction (12) at least partly infiltrates the cells of the first fraction (11). The second fraction is poured into the preform which also acts as a mould. The finished product after machining may have a unified surface of the second fraction or several zones exposing the second fraction, the first fraction, the cellular structure which is open or infiltrated with the second metallic fraction, or open zones, in a predetermined design.

Disclosed herein are embodiments of methods, devices, and assemblies for processing feedstock materials using microwave plasma processing. Specifically, the feedstock materials disclosed herein pertains to scrap materials, dehydrogenated or non-hydrogenated feed material, and recycled used powder. Microwave plasma processing can be used to spheroidize and remove contaminants. Advantageously, microwave plasma processed feedstock can be used in various applications such as additive manufacturing or powdered metallurgy (PM) applications that require high powder flowability.

Functionalized metallic feedstock and three-dimensional articles formed therefrom via an additive manufacturing process are provided. The functionalized metallic feedstock includes a plurality of discrete metallic substrates including a first metallic substrate having a first surface area, in which at least a portion of the first surface area comprises a functionalizing agent selected to render the first metallic substrate resistant to corrosion.

The present invention relates to a method for producing an abrasion-resistant coating on surface of a 3D printed titanium alloy component, which belongs to the field of surface modification. The method comprises using spherical TC4 titanium alloy powder as a base material and adopting selective laser melting (SLM) technology to manufacture a 3D printed titanium alloy component in a layer-by-layer stacking manner, using graphene oxide to perform friction-induction treatment, and making the graphene oxide infiltrate into the surface of the TC4 titanium alloy component to obtain a graphene oxide surface coating. The goal of improving the friction and wear performance of the TC4 titanium alloy printed components is achieved. The preparation method is simple, and the steps are easy to operate. Introducing the graphene oxide is beneficial to reduce the generation of wear debris during the friction and wear processes and improve tribological characteristics of the base material.

The invention relates to a process for manufacturing a ZrNiSn-based half-Heusler thermoelectric material and regulating antisite defects therein, including the steps of: mixing zirconium (Zr), nickel (Ni), and stannum (Sn) at an atomic ratio of Zr: Ni: Sn=1:1:1; forming an ingot by melting the mixture in a levitation melting furnace; milling the ingot to form a milled powder followed by drying; sintering the dried powder by spark plasma sintering; and placing the sintered powder in a vacuum vessel to be subjected to heat treatment and then quenching treatment to obtain the ZrNiSn-based half-Heusler thermoelectric material. The process is simple, easy to control, and results in a single phase ZrNiSn-based half-Heusler thermoelectric material with antisite defects.