B22F2301/205

FEEDSTOCKS FOR ADDITIVE MANUFACTURING, AND METHODS OF USING THE SAME
20190040503 · 2019-02-07 ·

Some variations provide a method of making an additively manufactured metal component, comprising: providing a feedstock that includes a high-vapor-pressure metal; exposing a first amount of the feedstock to an energy source for melting; and solidifying the melt layer, thereby generating a solid layer of an additively manufactured metal component. The metal-containing feedstock is enriched with a higher concentration of the high-vapor-pressure metal compared to its concentration in the additively manufactured metal component. The high-vapor-pressure metal may be selected from Mg, Zn, Li, Al, Cd, Hg, K, Na, Rb, Cs, Mn, Be, Ca, Sr, or Ba, for example. Additively manufactured metal components are provided. Metal-containing feedstocks for additive manufacturing are also disclosed, wherein concentration of at least one high-vapor-pressure metal in the feedstock is selected based on a desired concentration of the high-vapor-pressure metal in an additively manufactured metal component derived from the metal-containing feedstock. Various feedstock compositions are disclosed.

Producing a titanium product

A method (400) for producing a titanium product is disclosed. The method (400) can include obtaining TiO.sub.2-slag (401), and producing a titanium product from the TiO.sub.2-slag using a metallic reducing agent (402) at a moderate temperature and a pressure to directly produce a titanium product chemically separated from metal impurities in the TiO.sub.2 slag (403). The titanium product can comprise TiH.sub.2 and optionally elemental titanium. Impurities in the titanium product can then removed (404) by leaching, purifying and separation to form a purified titanium product.

Oxygen-enriched Ti-6AI-4V alloy and process for manufacture

A titanium alloy comprising an elevated level of oxygen is disclosed. The alloy may have 5.5 to 6.75 weight percent of aluminum, 3.5 to 4.5 weight percent of vanadium, 0.21 to 0.30 weight percent of oxygen, and up to 0.40% of weight percent of iron. The alloy may also have a minimum ultimate tensile strength of 130,000 psi, a minimum tensile yield strength of 120,000 psi, and a minimum ductility of 10% elongation. Also disclosed is a method for manufacturing components having the aforementioned alloy.

SOLIDIFICATION REFINEMENT AND GENERAL PHASE TRANSFORMATION CONTROL THROUGH APPLICATION OF IN SITU GAS JET IMPINGEMENT IN METAL ADDITIVE MANUFACTURING

Provided are a jet device and systems and methods using the jet device for manufacturing objects by additive manufacturing, especially titanium and titanium alloy objects, wherein the jet device directs a cooling gas across a liquid molten pool, or to impinge on the liquid molten pool, or to impinge upon a solidified material adjacent to a liquid-solid boundary of the liquid molten pool, or to impinge on an as-solidified material, or any combination thereof, during the additive manufacturing process. The application of the cooling gas can result in an additively manufactured metal product having refined grain structure with a high proportion of the grains being approximately equiaxed, and can yield an additively manufactured product exhibiting improvements in strength, fatigue resistance, and durability.

COMPOSITE TIMEPIECE AND METHOD FOR PRODUCING SAME

The present invention relates to a method for producing a timepiece comprising at least one first part produced by a microfabrication or microforming method in at least one first material, said method comprising at least: a step of depositing, on said first part, without moulding, at least one second part of said timepiece in at least one second material, and a step of treating the second material in order to connect together the components on the first part.

Corrosion-Resistant Aluminum-Based Abradable Coatings

A coated article comprising: a substrate; and a coating on the substrate comprising: a metallic matrix comprising, by weight: Al as a largest constituent; 3.0-6.0 Cr; 1.5-4.0 Mn; 0.1-3.5 Co; and 0.3-2.0 Zr; and a filler and optionally porosity.

HIGH ENTROPY ALLOY ARTICLE, METHOD FOR MANUFACTURING SAME, AND PRODUCT USING SAME

An object of the invention is to provide: an HEA article that has excellent homogeneity in the alloy composition and microstructure as well as significant shape controllability, using an HEA with significant mechanical strength and high corrosion resistance; a method for manufacturing the HEA article; and a product using the HEA article. There is provided an HEA article comprising: Co, Cr, Fe, Ni, and Ti elements, each element in content of 5 to 35 atomic %; more than 0 atomic % to 8 atomic % of Mo %; and remainder substances of unavoidable impurities.

MICROSTRUCTURAL HOMOGENIZATION OF ADDITIVELY MANUFACTURED TITANIUM ARTICLES

A method of modifying the physical characteristics of a base titanium alloy article previously manufactured through a selective melting process is disclosed. The method includes introducing hydrogen through a thermohydrogen process to the base titanium alloy article, the resulting titanium alloy article exhibiting an isotropic and fine grained equiaxed microstructure. The thermohydrogen process may include introducing hydrogen into the base titanium alloy article to lower the beta transus temperature, heating the base titanium article above the lowered beta transus temperature to form hydrided beta, lowering the temperature of the base titanium alloy article to affect a eutectoid transformation, and dehydriding the base titanium alloy article via vacuum heating. The base titanium alloy article may have an elevated oxygen content and/or hydrogen may be introduced at 0.4 weight percent or greater.

PROCESS FOR ADDITIVE MANUFACTURING OF TERNARY-PHASE THERMOELECTRIC MATERIALS

In certain aspects of the disclosure, a method includes creating ink specimens. The method includes solidifying, via solvent evaporation, the ink specimens to identify Ni powders and Ti powders. The method includes debinding and pre-sintering the Ni powders and the Ti powders to form a porous NiTi skeleton. The method includes infiltrating the porous NiTi skeleton with a transient liquid. The method includes reaction sintering the NiTi of the porous NiTi skeleton and the Sn to reactively form TiNiSn. Ternary-phase thermoelectric materials formed by the method are also provided.

SELF-TERMINATING ETCHING PROCESSES FOR POST-PROCESSING OF 3D PRINTED METAL ALLOYS
20240261863 · 2024-08-08 ·

A process is provided to remove a selective amount of material from a metal part fabricated by additive manufacturing in a self-terminating manner. The process can be used to remove support structures and trapped powder from a metal part as well as to smooth surfaces of a 3D printed metal part. In one embodiment, selected surfaces of the metal part are treated to make the selected surfaces at least one of mechanically and chemically unstable. The unstable portion of the metal support can then be removed chemically, electrochemically, with a pressure differential, and/or through vapor-phase etching. In one embodiment, the metal part may comprise one or more of an aluminum alloy, a titanium alloy, and a copper alloy. The process can be used to modify any fluid or vapor-accessible regions and surfaces of a 3D printed metal part.