In an example of a 3D printing method, build material particles are applied to form a layer. Each build material particle includes a metal core and a metal oxide outer shell. The layer is patterned by selectively applying a reactive chemical on at least a portion of the layer to initiate a redox reaction with the metal oxide outer shells of the build material particles in contact with the reactive chemical, which reduces the metal oxide outer shells of the build material particles in contact with the reactive chemical and exposes the metal cores of the build material particles in contact with the reactive chemical. The patterned layer is exposed to rapid thermal processing to sinter the exposed metal cores to form a part layer. Any intact build material particles remain unsintered.

A method loading powder into a mold can include immersing the mold comprising one or more microchannels into a suspension comprising the powder and a surfactant suspended in a dispersant, wherein the powder comprises particles having an average particle size of less than 100 μm, wherein the mold is substantially entirely covered by the suspension; heating the suspension having the mold immersed therein under a temperature condition suitable to lower the stability of the particles of the powder in the suspension such that the particles settle out of solution and into the one or more microchannels; and applying an ultrasonic wave to the heated suspension to further settle the particles of the powder into the one or more microchannels thereby filling the one or more microchannels of the mold with the powder.

The present invention relates to a method for producing a treated object, comprising the steps of: applying a layer of particles to a target area; applying a liquid binder to a selected portion of the layer in accordance with a cross-section of the object, so that the particles in the selected portion are bonded; repeating the steps of applying a layer of particles and applying a binder for a plurality of layers so that the bonded portions of the adjacent layers are bonded to form an object, wherein at least a part of the particles comprises a meltable polymer. A binder which cures by cross-linking is preferably selected as the binder. The obtained object is at least partially contacted with a liquid heated to ≥T or with a powder bed heated to ≥T in order to obtain the treated object. T represents a temperature of ≥25° C., the liquid does not represent a solvent or a reaction partner for the binder present in the object and the meltable polymer, and the powder bed is different from the particles of the meltable polymer. The invention also relates to a treated object that can be obtained by the method according to the invention.

A three-dimensional shaped article production method according to the invention is a method for producing a three-dimensional shaped article by stacking layers formed in a predetermined pattern, wherein a series of steps including a composition supply step of supplying a composition containing a plurality of particles to a predetermined part, and a bonding step of bonding the particles by irradiation with a laser light is performed repeatedly, and the composition supply step includes a step of forming a first region using a first composition containing first particles as the composition, and a step of forming a second region using a second composition containing second particles which are different from the first particles as the composition, and the bonding of the particles in the first region and the bonding of the particles in the second region are performed by irradiation with laser lights with a different spectrum.

A superhard polycrystalline construction comprises a body of polycrystalline superhard material formed of a mass of superhard grains exhibiting inter-granular bonding and defining a plurality of interstitial regions therebetween, and a non-superhard phase at least partially filling a plurality of the interstitial regions and having an associated shape factor of greater than around 0.65 and a substrate bonded to the body of superhard material along an interface, the substrate having a region adjacent the interface comprising hinder material in an amount at least 5% less than the remainder of the substrate.

An open-pored metal body, which is formed having a core layer (A) consisting of Ni, Co, Fe, Cu, Ag or an alloy formed having one of said chemical elements, wherein one of said chemical elements is present in the alloy at more than 25 at %, and a gradated layer (B) is formed on surfaces of the core layer (A), said gradated layer being formed by intermetallic phase or mixed crystals of Al, and a layer (C), which is formed having aluminum oxide, is formed on the gradated layer (B).

A super hard construction comprises a substrate comprising a peripheral surface, an interface surface and a longitudinal axis extending in a plane and a super hard material layer formed over the substrate and having an exposed outer surface, a peripheral surface extending therefrom and an interface surface. One of the interface surface of the substrate or the interface surface of the super hard material layer comprises one or more projections arranged to project from the interface surface, the one or more projections being spaced from the peripheral surface of the substrate and a peripheral flange extending between the peripheral side edge and the interface surface. The peripheral flange is inclined at an angle of between around 5 degrees to around 30 degrees to a plane substantially perpendicular to the plane through which the longitudinal axis extends.

A metal composition, a method for additive manufacturing using such metal composition and the use of such metal composition is provided. The components of the metal composition are selected according to ranges and typically provide a more generic applicability in additive manufacturing.

Flaky alumina particles including mullite in a surface layer of the flaky alumina particles. A method for producing flaky alumina particles including forming a mixture by mixing together an aluminum compound that contains elemental aluminum, a molybdenum compound that contains elemental molybdenum, and silicon or a silicon compound that contains elemental silicon, the aluminum compound being in an amount greater than or equal to 50 mass %, calculated as Al.sub.2O.sub.3, the molybdenum compound being in an amount less than or equal to 40 mass %, calculated as MoO.sub.3, the silicon or the silicon compound being in an amount of 0.5 mass % or greater and less than 10 mass %, calculated as SiO.sub.2, relative to a total mass of the flaky alumina particles taken as 100 mass %; and firing the mixture.

In an example of a 3D printing method, build material particles are applied to form a layer. Each build material particle includes a metal core and a metal oxide outer shell. The layer is patterned by selectively applying a reactive chemical on at least a portion of the layer to initiate a redox reaction with the metal oxide outer shells of the build material particles in contact with the reactive chemical, which reduces the metal oxide outer shells of the build material particles in contact with the reactive chemical and exposes the metal cores of the build material particles in contact with the reactive chemical. The patterned layer is exposed to rapid thermal processing to sinter the exposed metal cores to form a part layer. Any intact build material particles remain unsintered.