A closed-loop machining system that includes a rotating spindle assembly having a body, a tool holder connected to the body, an ultrasonic machining module connected to the tool holder, and a power supply for powering the module; a processor for controlling the operation of the closed-loop machining system; a safety and compatibility bridge linking the ultrasonic machining module to the processor, wherein the safety and compatibility bridge further includes an electrical connection between the ultrasonic machining module and the processor; and at least one microprocessor located in or associated with the ultrasonic machining module for enabling and processing communication between the ultrasonic machining module and the processor.

An ultrasonic machining module that includes an ultrasonic transducer, wherein the ultrasonic transducer is adapted to receive a machining tool and a vibration-isolating housing adapted to be both compatible with a machining system and to receive the ultrasonic transducer therein, wherein the housing further includes at least one modification for isolating all vibrations generated by the ultrasonic transducer when the device is in operation except axial vibrations transmitted to the machining tool, thereby preventing unwanted vibrations from traveling backward or upward into the machining system.

A machining system includes a tool head having a yoke, a housing pivotally mounted to the yoke and a collet rotatable in the housing. The collet includes a tool head rocker driven by fluid to allow rocking of a tool relative to the collet in a plane normal to the housing pivotal axis in the yoke. The machining system also includes a source of constant liquid pressure and a source of constant gas pressure. The collet has pressure chambers in communication with the sources of constant pressures to bias the rockable collet assembly. The collet/tool axis is arranged to trail in the direction of relative motion when the contour of the work is moving away from the tool head and to lead when the contour of the work is approaching the tool head.

A machining system includes a tool head having a yoke, a housing pivotally mounted to the yoke and a collet rotatable in the housing. The collet includes a tool head rocker driven by fluid to allow rocking of a tool relative to the collet in a plane normal to the housing pivotal axis in the yoke. The machining system also includes a source of constant liquid pressure and a source of constant gas pressure. The collet has pressure chambers in communication with the sources of constant pressures to bias the rockable collet assembly. The collet/tool axis is arranged to trail in the direction of relative motion when the contour of the work is moving away from the tool head and to lead when the contour of the work is approaching the tool head.

The invention relates to tool mount with a base body and a receptacle that is joined with the base body for torque transmission and anchored in the base body in an axially movable manner with a spring preload. The base body exhibits a shank section with a recess that is open on the machine tool side, and a bushing section that axially lengthens the shank section, with a guide borehole that is open on the tool side and separated from the recess of the shank section by a radial dividing wall. The receptacle exhibits a guide section that is guided in the guide borehole of the bushing section in an axially movable manner. The receptacle is anchored by means of an anchor that passes through an axial opening in the radial dividing wall and can be actuated for setting the spring preload via the recess of the base body.

In one aspect, tool holders employing axial sleeves and dampening elements are described herein. Tool holders described herein define a central longitudinal axis and comprise a tool holder body having a connector portion and a holder portion. The connector portion is structured to engage a rotary machine and the holder portion is disposed opposite the connector portion and has an inner diameter surface comprising a plurality of axial grooves. Tool holders described herein further comprise a tool receiver structured to receive at least a portion of a cutting tool, the tool receiver having an outer diameter surface comprising a plurality of axial grooves. The tool receiver is mounted in the holder portion so as to align the axial grooves of the inner and outer diameter surfaces and define axial sleeves filled with dampening elements.

In one aspect, tool holders employing axial sleeves and dampening elements are described herein. Tool holders described herein define a central longitudinal axis and comprise a tool holder body having a connector portion and a holder portion. The connector portion is structured to engage a rotary machine and the holder portion is disposed opposite the connector portion and has an inner diameter surface comprising a plurality of axial grooves. Tool holders described herein further comprise a tool receiver structured to receive at least a portion of a cutting tool, the tool receiver having an outer diameter surface comprising a plurality of axial grooves. The tool receiver is mounted in the holder portion so as to align the axial grooves of the inner and outer diameter surfaces and define axial sleeves filled with dampening elements.

Spring loading insert comprising an insert, spring, and set screw or sleeve and snap ring for retention into a tool holder, which when installed into a tool holder, uses the tool holder tool pocket as the outer shell of the tool, making the tool holder part of the tool itself. By doing this and by having a wide verity of choices of outside diameters for the insert and not only tool pocket diameters but tool connection methods make this a vary versatile and inexpensive way to spring load a tool.

A compact oldham-type floating reamer holder with holder and reamer portions which transfer torque therebetween via a floating member. The floating reamer holder includes an elastic element which axially biases the holder and reamer portions. In an operative position, the floating reamer holder is configured to automatically enable angular misalignment, parallel misalignment and axial translation between the holder and reamer portion axes. In a non-operative position, the reamer portion axis is co-aligned with the holder portion axis. And the elastic element at least partially overlaps the reamer portion.

A compact oldham-type floating reamer holder with holder and reamer portions which transfer torque therebetween via a floating member. The floating reamer holder includes an elastic element which axially biases the holder and reamer portions. In an operative position, the floating reamer holder is configured to automatically enable angular misalignment, parallel misalignment and axial translation between the holder and reamer portion axes. In a non-operative position, the reamer portion axis is co-aligned with the holder portion axis. And the elastic element at least partially overlaps the reamer portion.