A system and method is disclosed for performing matched drilling operations on mating first and second workpieces. A microscopic camera is mounted on a movable spindle holding a tool. A micro-adjustment mechanism on the spindle controllable moves the tool. A template is provided that is mounted to the first workpiece and to the second workpiece. A controller receives images of the template from the microscopic camera at each of the predetermined positions on the first workpiece and identifies microscopic features on the template associated with each of the predetermined positions on the first workpiece. The controller compares microscopic features within received images of the template at each of the predetermined positions on the second workpiece associated with microscopic features of a corresponding image of the first workpiece to calculate a necessary offset adjustment that is applied to the micro-adjustment mechanism before each operation on the second workpiece.

A pocket hole jig includes base with a base plate and first and second lateral side walls extending along the base plate, and a body disposed between the first and second lateral side walls and slidable along the base in a forward direction and a rearward direction. The body includes a drill bit aperture angled downward toward the base plate. The pocket hole jig also includes a fence movable between a raised position and a lowered position and having a contact surface engageable with an end of the workpiece when the fence is in the lowered position to position the base a predetermined distance from the end of the workpiece. The contact surface is in a first position when the fence is in the raised position and a second position when the fence is in the lowered position. The second position is forward of the first position.

A drilling method for forming a plurality of through-holes in a plate member includes: a first step of fixing at least one jig, which has a clearance hole, on a bed of a machine tool; a second step of placing the plate member on the at least one jig and fixing the plate member on the bed; a third step of operating the machine tool so that a leading end portion of a drilling tool of the machine tool is inserted into the clearance hole, and forming a first through-hole at a position of the plate member corresponding to the clearance hole; a fourth step of passing a fixing member through the first through-hole, and fixing the plate member on the at least one jig using the fixing member; and a fifth step of operating the machine tool to form a second through-hole other than the first through-hole.

A drilling method for forming a plurality of through-holes in a plate member includes: a first step of fixing at least one jig, which has a clearance hole, on a bed of a machine tool; a second step of placing the plate member on the at least one jig and fixing the plate member on the bed; a third step of operating the machine tool so that a leading end portion of a drilling tool of the machine tool is inserted into the clearance hole, and forming a first through-hole at a position of the plate member corresponding to the clearance hole; a fourth step of passing a fixing member through the first through-hole, and fixing the plate member on the at least one jig using the fixing member; and a fifth step of operating the machine tool to form a second through-hole other than the first through-hole.

A drilling method for forming a plurality of through-holes in a plate member includes: a first step of fixing at least one jig, which has a clearance hole, on a bed of a machine tool; a second step of placing the plate member on the at least one jig and fixing the plate member on the bed; a third step of operating the machine tool so that a leading end portion of a drilling tool of the machine tool is inserted into the clearance hole, and forming a first through-hole at a position of the plate member corresponding to the clearance hole; a fourth step of passing a fixing member through the first through-hole, and fixing the plate member on the at least one jig using the fixing member; and a fifth step of operating the machine tool to form a second through-hole other than the first through-hole.

A drilling method for forming a plurality of through-holes in a plate member includes: a first step of fixing at least one jig, which has a clearance hole, on a bed of a machine tool; a second step of placing the plate member on the at least one jig and fixing the plate member on the bed; a third step of operating the machine tool so that a leading end portion of a drilling tool of the machine tool is inserted into the clearance hole, and forming a first through-hole at a position of the plate member corresponding to the clearance hole; a fourth step of passing a fixing member through the first through-hole, and fixing the plate member on the at least one jig using the fixing member; and a fifth step of operating the machine tool to form a second through-hole other than the first through-hole.

A double eccentric positioning apparatus uses two equal offset eccentric bushings to accurately position a tool in two dimensions. Miniature servo motors and precise gearing control the rotation of each eccentric bushing, which controls the direction of the offset vectors. The offset vectors are used to determine the final position of the drill bushing. The desired rotation angles can be mathematically calculated based on desired position. The inner eccentric bushing is located concentric to the offset of the outer eccentric bushing. This allows any position, within a radius of two times the eccentric offset, to be achieved. The use of worm gearing on the eccentric bushings prevents back-driving of the servo motors, due to the lead angle of the worm gears, and the friction between the worm wheel and worm gear.

The disclosure relates to a machining station for machining platelike workpieces (1) by means of at least one tool (10, 13, 14). The machining station has a measuring device (16) for acquiring data relating to the position of bores, a drill (10, 13, 14) for generating bores in the workpiece (1), and a data processor (17) for processing data of the at least one measuring device (16) and/or for controlling the at least one drill (10, 13, 14). The data processor (17) is here suitable and set up for performing an adjustment between a desired drilling position and/or a desired bore depth and an actual position and/or actual depth as determined by the at least one measuring device (16) for a bore present in the workpiece (1), and adapting the drilling position and/or bore depth for generating bores by means of the at least one drill (10, 13, 14).

The disclosure relates to a machining station for machining platelike workpieces (1) by means of at least one tool (10, 13, 14). The machining station has a measuring device (16) for acquiring data relating to the position of bores, a drill (10, 13, 14) for generating bores in the workpiece (1), and a data processor (17) for processing data of the at least one measuring device (16) and/or for controlling the at least one drill (10, 13, 14). The data processor (17) is here suitable and set up for performing an adjustment between a desired drilling position and/or a desired bore depth and an actual position and/or actual depth as determined by the at least one measuring device (16) for a bore present in the workpiece (1), and adapting the drilling position and/or bore depth for generating bores by means of the at least one drill (10, 13, 14).