A hole saw arbor with mechanically automated plug removal to automatically remove the center plug of debris following drilling with the hole saw. A slidable collar is placed in an upper position on a threaded shaft to drill with the hole saw, and slid to a lower position on the threaded shaft for automated function of an ejection plate to rise within the hole saw to slowly eject a plug of removed material.

A hole saw includes a cylindrical body disposed along an axis of rotation with a side wall extending axially from a cap end to a cutting end. The cutting end includes a plurality of cutting teeth. The hole saw also includes a cap coupled to the cap end of the cylindrical body. The side wall defines an elongated aperture configured to receive a tool for removing work piece plugs from within the cylindrical body. The elongated aperture has a first slot portion adjacent the cutting edge. The first slot portion is oriented perpendicular to the axis of rotation. The elongated aperture also has a second slot portion connected to the first slot portion and extending from the first slot portion toward the cap end. The second slot portion is oriented at an oblique angle relative to the axis of rotation.

A hole saw with a substantially cylindrical body, a center axis of rotation, an inner surface, and an outer surface. A cutting edge defined by a plurality of ground set teeth arranged in a pattern includes a first group of teeth oriented at angles toward the center axis of rotation intermixed with a second group of teeth oriented at an angle away from the center axis of rotation. The teeth angled away from the center axis of rotation are oriented at substantially the same angle and the teeth angled toward the center axis of rotation are oriented with each progressive tooth of the first group have an increasing angle relative to a prior tooth of the first group.

A pilot drill includes a shaft defining a detent cavity extending from an outer surface of the shaft towards a longitudinal axis of the shaft, the shaft comprising a cutting edge positioned proximate to the outer surface, the shaft configured to rotate about the longitudinal axis during use; and a detent including: a bar positioned at least partly within the detent cavity, the bar including a base and an ear and defining an opening extending from the first side to the second side proximate to the leading end; a fastener extending through the fastener bore of the shaft and the opening of the bar and defining a pivot axis, the bar configured to rotate about the pivot axis from a disengaged position to an engaged position, the ear of the bar extending past the outer surface of the shaft when the bar is in the engaged position.

A pilot drill includes a shaft defining a detent cavity extending from an outer surface of the shaft towards a longitudinal axis of the shaft, the shaft comprising a cutting edge positioned proximate to the outer surface, the shaft configured to rotate about the longitudinal axis during use; and a detent including: a bar positioned at least partly within the detent cavity, the bar including a base and an ear and defining an opening extending from the first side to the second side proximate to the leading end; a fastener extending through the fastener bore of the shaft and the opening of the bar and defining a pivot axis, the bar configured to rotate about the pivot axis from a disengaged position to an engaged position, the ear of the bar extending past the outer surface of the shaft when the bar is in the engaged position.

A hole saw includes a substantially cylindrical body defining a cutting end and an axis of rotation. The hole saw also includes first and second apertures formed through the body and spaced from the cutting end such that a portion of the body extends between the cutting end and both the first and second apertures. The first and second apertures are both configured to receive a tool for removing work piece plugs from within the cylindrical body. The first aperture is axially spaced from the cutting end a first distance. The second aperture is axially spaced from the cutting end a second distance that is greater than the first distance. The first aperture and the second aperture are separated by a portion of the body.

A hole saw including a cylindrical body with an outer wall extending along an axis of rotation from a cap end to a cutting end. The cutting end includes a plurality of cutting teeth disposed continuously around a circumference of the cutting end. The hole saw includes at least one elongated aperture disposed along the outer wall of the cylindrical body that is configured to receive a tool for removing one or more plugs from within the cylindrical body. The at least one elongated aperture has a first slot portion disposed adjacent to the cutting end and substantially parallel to the cap end, a second slot portion connected to the first slot portion at a first end of the second slot portion, and a third slot portion coupled to the second slot portion at a second end of the second slot portion opposite the first end.

A hole saw includes a substantially cylindrical body defining a cutting end and an axis of rotation. The hole saw also includes first and second apertures formed through the body and spaced from the cutting end such that a portion of the body extends between the cutting end and both the first and second apertures. The first and second apertures are both configured to receive a tool for removing work piece plugs from within the cylindrical body. The first aperture is axially spaced from the cutting end a first distance. The second aperture is axially spaced from the cutting end a second distance that is greater than the first distance. The first aperture and the second aperture are separated by a portion of the body.

A tool, such as a hole saw, including an open end cap geometry is provided. The end cap includes spokes extending between a hub and a rim. A plurality of openings are defined between the spokes, hub and rim. The area of the openings is substantially large relative to the area of the end cap such that the end cap is relatively lightweight and provides access into the hole saw for debris removal. The spokes are shaped and positioned to provide strength to the end cap.

Disclosed is a core drill guide apparatus for providing a guide for a core drill apparatus to drill into a substrate to form a removable core. The apparatus includes an elongate body with an outer surface and inner space, having an entrance end, an exit end and side walls, a distance between the ends defining a length or height of the elongate body and a width. An passageway extends through the elongate body from entrance to exit end, adapted so that in use, it provides sliding receipt of a fastening system to clamp the apparatus to an outer surface surrounding a first hole in a substrate, allowing the apparatus to abut the outer surface and drill out a core in the substrate underneath and surrounding the first hole. A corresponding guide method and fastening system are also disclosed.