A method to form a surface on a metal work piece includes providing a turning insert having a first cutting edge, a second cutting edge and a convex nose cutting edge connecting the first and second cutting edges, a nose angle formed between the first and second cutting edges being less than or equal to 85; arranging the second cutting edge such that it forms a back clearance angle of more than 90 in a feed direction; positioning all parts of the turning insert ahead of the nose cutting edge in the feed direction; rotating the metal work piece around a rotational axis in a first direction; and moving the turning insert in a direction parallel to or at an angle less than 45 relative to the rotational axis, such that the surface at least partly is formed by the nose cutting edge.

A cutting tool has an insert holder and a cutting insert releasably attached thereto. The cutting insert has an insert edge which includes two nose cutting edges and a convex corner cutting edge which extends therebetween. The two nose cutting edges form a nose angle. The insert edge also includes two mid-side edges which are located further from the corner cutting edge than the nose cutting edges. The two mid-side edges form a mid-side angle. The nose angle is less than the mid-side angle.

Disclosed is a cutting insert having a generally polygonal primary body having a primary body base connected to an opposing and similarly-shaped body face through a plurality of primary flank portions extending there between. The cutting insert further includes at least one cutting protrusion extending away from at least one of the primary flank portions, and merging therewith. The cutting protrusion includes a rake face coplanar and extending away from the adjacent primary flank portions, and an edge portion extended towards a cutting flank portion. The cutting protrusion further includes a tip flat extending between a rake front from a protrusion tip towards a rake root portion, adjacent one of the primary flank portions.

A machining method for cutting process by making a workpiece (W) and a cutting tool (11) move relatively, characterized by using a cutting tool (11) comprising a cutting insert (28) having a first curved part (40a), a second curved part (40c) formed continuing from the first curved part (40a) and with a curvature smaller than the first curved part (40a), and a connecting part (40b) connecting the first curved part (40a) and the second curved part (40c) and by cutting while positioning the connecting part (40b) at the front end in the cut direction perpendicular to the direction of relative movement at the time of cutting.

A cutting tool for thread cutting has a thread turning cutting insert releasably retained in an insert pocket by a fastening member. The thread turning cutting insert has a thread cutting portion having three spaced apart cutting teeth. and a chip forming groove recessed in an insert upper surface. The chip forming groove includes a near-flank groove surface close to the cutting teeth and far-flank grove surface further away from the cutting teeth. The thread cutting portion includes three cutting edges formed at the intersection of the insert upper surface and an insert peripheral surface. Each cutting edge is located on a respective cutting tooth. The thread cutting portion includes three planar land surfaces located on the insert upper surface. Each land surface extends from an entire length of a respective cutting edge to the near-flank groove surface.