In one aspect, cutting tools are provided comprising radiation ablation regions defining at least one of refractory surface microstructures and/or nanostructures. For example, a cutting tool described herein comprises at least one cutting edge formed by intersection of a flank face and a rake face, the flank face formed of a refractory material comprising radiation ablation regions defining at least one of surface microstructures and surface nanostructures, wherein surface pore structure of the refractory material is not occluded by the surface microstructures and surface nanostructures.

An insert includes a base which includes a first surface, a second surface connecting to the first surface, and a cutting edge located on at least a part of a ridgeline of the first surface and the second surface. The first surface includes a plurality of grooves located at a position away from the ridgeline and extended at an angle of 20-90° relative to the ridgeline. The grooves are away from the ridgeline in a range of 40-700 μm. A width W of the grooves is 50-700 μm, and a depth D of the grooves is 20-700 μm. Spacing S between the grooves adjacent to each other is 50-700 μm. A cutting tool includes a holder, which has a length extending from a first end to a second end and includes a pocket located on a side of the first end, and the insert is located in the pocket.

An insert includes a base. The base includes first and second surfaces, and a cutting edge on at least a part of a ridgeline of the first and second surfaces. The first surface includes a groove away from the ridgeline and at an angle θ1 of 20-90° relative to the ridgeline. The groove extends from a first end part closest to the cutting edge to a second end part most away from the cutting edge. The groove includes an opening and a bottom surface. An angle θ2 formed by the bottom surface and a raised surface extended from the bottom surface toward the first end part is 95-135°. A cutting tool includes a holder, which has a length extending from a first end to a second end and includes a pocket located on a side of the first end, and the insert located in the pocket.

A cutting insert has cutting edges having the same shape and provided at respective corners of a polygon in rotational symmetry about the center axis of the polygon, is clamped in an upright position to a holder, and has a negative side rake angle on a rake face of a side cutting edge. A side cutting edge is present at an intersection ridge between a polygonal face and an outer peripheral face. The outer peripheral face includes a rake face of the cutting edge and a flank of an end cutting edge of another cutting edge different from the side cutting edge. The flank has a positive slope angle in opposition to a negative side rake angle of the side cutting edge. A breaker groove extending in a front-rear direction is formed in the rake face and cuts into the flank, in such a manner as to divide the rake face.

A double-ended parting cutting insert. The cutting insert includes two cutting portions at opposite ends thereof which are oriented at 90° to each other. The cutting insert includes a pair of rake and support engagement grooves, the rake and support engagement grooves of each one of the pair converging in a direction away from a respective cutting portion. An insert holder includes a clamping portion having a resilient upper clamping jaw having an upper engagement ridge and a lower base jaw having a lower engagement ridge. A gap therebetween forms an insert receiving slot that has a slot opening. The upper and lower engagement ridges converge in a direction away from the slot opening. When the cutting insert is releasably attached to the insert holder, to constitute a fastened position of a cutting tool, the cutting insert is located in the insert receiving slot and resiliently clamped therein.

In a cutting tool having an indexable lay-down cutting insert with a central body portion and three circumferentially spaced apart cutting portions, the cutting insert is removably secured to an elongated holding portion of an insert holder. Each cutting portion has a cutting edge with first and second cutting end points, the cutting edge formed at the intersection of an upward facing rake surface and a radially outward facing relief surface. In a top view of the cutting insert, parallel imaginary first and second vertical planes containing the first and second cutting end points, intersect the central body portion at first and second body side points, which are located first and second cutting distances from the first and second cutting end points, respectively. Each of the first and second cutting distances is greater than twenty-five percent of the first radius of an imaginary first circle circumscribing the cutting insert.

In one aspect, cutting tools are provided comprising radiation ablation regions defining at least one of refractory surface microstructures and/or nanostructures. For example, a cutting tool described herein comprises at least one cutting edge formed by intersection of a flank face and a rake face, the flank face formed of a refractory material comprising radiation ablation regions defining at least one of surface microstructures and surface nanostructures, wherein surface pore structure of the refractory material is not occluded by the surface microstructures and surface nanostructures.

There is provided a drill tool assembly for drilling metallic or other materials, comprising a holder having a mounting slot in which a cutting insert is positioned, and a through tool coolant supply system. The drilling tool system allows for the application of coolant to the rake surfaces of the cutting insert in a manner which facilitates enabling higher penetration rates while maintaining integrity of the cutting edges of the cutting insert. The drilling tool system comprises a holder having a rotational axis and mounting slot. A cutting insert with sides positioned adjacent the side surfaces of the mounting slot and cutting edges extending from the rotational axis is mounted in the slot. The insert includes rake surfaces adjacent the cutting edges that are positioned above the mounting slot. At least one coolant channel is disposed with at least one coolant outlet directed at the sides of the insert at a position below the rake surfaces. The coolant outlet is configured to disperse coolant in a curtain across the entire rake face of each cutting edge.

A turning insert includes a top surface, an opposite bottom surface, a side surface connecting the top and bottom surfaces, and a cutting edge formed at an intersection between the top surface and the side surface. The cutting edge including a corner cutting edge, a first cutting edge, and a second cutting edge. The top surface having a first surface in the form of a depression, which borders at least a major portion of the corner cutting edge. The first and the second cutting edges subtending an angle θ which is 75-85°. At least a part of the corner cutting edge is concave in a front view.

A cutting tool includes a cutting insert comprising a top surface, a bottom surface, a clamping surface for abutting a clamp, a cutting edge, a hole extending through the insert from the bottom surface to the clamping surface, and a channel extending from the clamping surface to proximate the cutting edge, and a tool holder comprising a tool holder body having a pocket for receiving the insert, a clamp for contacting the clamping surface and clamping the insert in the pocket, and a tool holder passage in the body in flow communication with the hole in the insert. A cutting insert is also provided.