A method to form a surface on a metal work piece includes providing a turning insert that has a nose angle formed between first and second cutting edges less than or equal to 85; providing a turning tool having a tool body with an insert seat in which the turning insert is mountable; arranging the orientation of the second cutting edge such that it forms a back clearance angle of more than 90 in a feed direction; rotating the metal work piece around a rotational axis in a first direction; moving the turning insert in a direction parallel to or at an angle less than 45 relative to the rotational axis; and setting the longitudinal axis of the tool body at an angle greater than zero but less than or equal to 90 relative to the rotational axis of the metal work piece.

In one aspect, cutting tools are provided comprising radiation ablation regions defining at least one of refractory surface microstructures and/or nanostructures. For example, a cutting tool described herein comprises at least one cutting edge formed by intersection of a flank face and a rake face, the flank face formed of a refractory material comprising radiation ablation regions defining at least one of surface microstructures and surface nanostructures, wherein surface pore structure of the refractory material is not occluded by the surface microstructures and surface nanostructures.

In one aspect, cutting tools are provided comprising radiation ablation regions defining at least one of refractory surface microstructures and/or nanostructures. For example, a cutting tool described herein comprises at least one cutting edge formed by intersection of a flank face and a rake face, the flank face formed of a refractory material comprising radiation ablation regions defining at least one of surface microstructures and surface nanostructures, wherein surface pore structure of the refractory material is not occluded by the surface microstructures and surface nanostructures.

An insert based on an aspect includes a first surface having a corner portion, a second surface, a third surface, and a cutting edge located on at least part of a portion on which the first surface and the third surface intersect. The cutting edge is provided with a first cutting edge located on the corner portion and a second cutting edge adjacent to the first cutting edge, and the third surface is provided with a first portion located along the first cutting edge and a second portion located along the second cutting edge. Additionally, the second portion includes a first region having a first end portion and a second end portion, and a second region having a third end portion and a fourth end portion. An inclination angle 212 at the second end portion is greater than an inclination angle 211 at the first end portion, and an inclination angle 222 at the fourth end portion is smaller than an inclination angle 221 at the third end portion.

A cutting tool has an insert holder with an indexable cutting insert removably secured therein. The cutting insert has upper and lower end surfaces with a peripheral side surface and a through bore extending therebetween, and a plurality of upper cutting edges formed on an upper peripheral edge. The peripheral side surface includes a non-circular upper relief surface adjacent the upper peripheral edge and a circular upper abutment surface spaced apart from the upper peripheral edge. Each upper cutting edge exhibits mirror symmetry about a bisector plane, and is non-linear in a side view. The through bore has an inner undercut formed by upper and lower bore surfaces located on opposite sides of a median plane, and a clamping member makes contact with one of the upper and lower bore surfaces at an inner contact zone located between the median plane and a seat surface of the insert holder.

Disclosed is a cutting insert having a generally polygonal shaped primary body including a primary body base connected to an opposing, generally parallel and similarly-shaped body face through a plurality of flank portions extending there between. The Cutting insert further includes at least one cutting protrusion merging therewith and extending away there from the primary body. The at least one cutting protrusion includes a protrusion base which is generally coplanar and merges with the primary body base. The at least one cutting protrusion further includes a rake face in a direction opposite to the protrusion base, and a protruding flank extending there between the protrusion base and the rake face. The at least one cutting protrusion further includes a tip flat extending between a rake front at a protrusion tip towards a rake root portion, adjacent the primary body.

A method to form a surface on a metal work piece includes providing a turning insert that has a nose angle formed between first and second cutting edges less than or equal to 85; providing a turning tool having a tool body with an insert seat in which the turning insert is mountable; arranging the orientation of the second cutting edge such that it forms a back clearance angle of more than 90 in a feed direction; rotating the metal work piece around a rotational axis in a first direction; moving the turning insert in a direction parallel to or at an angle less than 45 relative to the rotational axis; and setting the longitudinal axis of the tool body at an angle greater than zero but less than or equal to 90 relative to the rotational axis of the metal work piece.

The present disclosure relates to a quadrangular indexable drill insert. The drill insert includes a substantially flat top surface, a bottom surface and a side surface adjoining the top and bottom surfaces. The side surface comprises four identical cutting edges intersecting the top surface; each cutting edge comprises a first part edge oriented inwardly towards axis of the drill body. A second part edge tangential to an imaginary inscribed circle diameter connected to the first part edge through a convex curve. A third part connected to the second part edge through concave curve and a fourth part edge connected to the third part edge though a convex curve. The insert further includes a curved nose portion at four corners, each adjoining a first part edge of one cutting edge with a fourth part edge of a succeeding cutting edge.

A cutting tool includes a cutting insert that is held in a holder in a detachable manner. The cutting insert has a substantially regular quadrangular shape in plan view and includes four round corners. The cutting insert is formed of CBN sinter as a whole. The cutting insert includes two principal surfaces that are upper and lower surfaces opposite to each other, and four side surfaces that are arranged so as to connect the principal surfaces to each other. A boundary portion (ridge line portion) between each of the principal surfaces and each of the side surfaces forms a cutting edge. In a central portion of each of the side surfaces of the cutting insert, a groove for absorbing a crack, having a substantially V-shape in cross section, is formed all around the cutting insert so as to be recessed with respect to the side surfaces.

A method to form a surface on a metal work piece includes providing a turning insert having a first cutting edge, a second cutting edge and a convex nose cutting edge connecting the first and second cutting edges, a nose angle formed between the first and second cutting edges being less than or equal to 85; arranging the second cutting edge such that it forms a back clearance angle of more than 90 in a feed direction; positioning all parts of the turning insert ahead of the nose cutting edge in the feed direction; rotating the metal work piece around a rotational axis in a first direction; and moving the turning insert in a direction parallel to or at an angle less than 45 relative to the rotational axis, such that the surface at least partly is formed by the nose cutting edge.