A cutting insert includes a split cutting edge, formed at an intersection of the insert forward surface and the insert upper surface, the split cutting edge includes an axially leading cutting edge and an axially trailing cutting edge. An undercut is located in the insert forward surface and interrupts the split cutting edge at an undercut edge portion that extends between the leading and trailing cutting edges. The undercut edge portion transitions into the axially trailing cutting edge at a straight trailing cutting edge portion of the trailing cutting edge.

An insert includes four identical cutting edges disposed at the intersection of top and side surfaces surface. Each cutting edge includes a first part edge disposed tangent to a first reference circle aligned about the central mounting aperture; a second part edge extending from the first part edge, the second part edge being connected to the first part edge via a convex curved portion; a third part edge disposed tangent to a second reference circle aligned about the central mounting aperture, the second reference circle having a smaller diameter than the first reference circle, the third part edge being connected to the second part edge via a concave curved portion; and a convexly curved corner portion extending from the third part edge of one of the identical cutting edges to the first part edge of another one of the identical cutting edges.

A cutting insert in the present disclosure includes an upper surface, a lower surface, a side surface, and an edge. The upper surface includes a first corner part and a second corner part. The edge is located in a region which is located between the first corner part and the second corner part. The edge includes a first edge located at a side of the first corner part, a second edge located at a side of the second corner part, and a third edge located between the first edge and the second edge. The edge has a curvilinear shape being recessed toward the lower surface in a side view. Each of a radius of curvature R1 of the first edge and a radius of curvature R2 of the second edge is smaller than a radius of curvature R3 of the third edge in a side view.

A cutting tool comprises a tool body having a first end and a second end, and a longitudinal axis extending between the first end and the second end. The first end comprises two or more cutting portions, with each of the cutting portions comprising a cutting edge and a flank surface.

Each cutting edge extends radially outwardly from a centre region of the first end to a perimetral edge of the first end, with the cutting edge being angled relative to the longitudinal axis. Each flank surface extends circumferentially from the cutting edge.

Each of at least two of the two or more flank surfaces comprises an abrasive portion extending over at least a part of the respective flank surface and each abrasive portion comprises a plurality of abrasive features.

A two-directional high-feed turning tool assembly includes a tool holder, a cutting insert and a clamping element securing the cutting insert to the tool holder. The cutting insert includes an active cutting edge having a centrally located forwardmost edge portion and first and second main edge portions extending rearwardly from the forwardmost edge portion, as well as sideways to an extent further than flank tool sides of the tool holder. The first and second main edge portions also can each have a relatively small immersion angle facilitating high-feed turning in two sideways directions.

A cutting insert of one aspect includes a main body section and a cutting section located at least at the front end side of the main body section, wherein the cutting section includes a top surface and a front cutting edge disposed along a ridge line at an intersection between the top surface and a front side surface, the front cutting edge includes a first section, a second section, and a third section, and a portion of the second section is located above the first section and the third section. The front side surface includes a first region located below the first section, a second region located below the second site, and a third regions located below the third site, wherein an angle of inclination of the second region is greater than angles of inclination of the first region and the third region.

The present disclosure relates to a quadrangular indexable drill insert. The drill insert includes a substantially flat top surface, a bottom surface and a side surface adjoining the top and bottom surfaces. The side surface comprises four identical cutting edges intersecting the top surface; each cutting edge comprises a first part edge oriented inwardly towards axis of the drill body. A second part edge tangential to an imaginary inscribed circle diameter connected to the first part edge through a convex curve. A third part connected to the second part edge through concave curve and a fourth part edge connected to the third part edge though a convex curve. The insert further includes a curved nose portion at four corners, each adjoining a first part edge of one cutting edge with a fourth part edge of a succeeding cutting edge.

A tool insert includes first, second, and third teeth arranged on a surface of the tool insert. The first tooth is arranged at a proximal end of the tool insert surface and has an angled leading end and a first tooth height. The second tooth is spaced from the first tooth by a first distance along the surface of the tool insert and has a second tooth height greater than the first tooth height. The third tooth is spaced from the second tooth by a second distance along the surface of the tool insert and has an extending angled portion. The first tooth forms a first groove in a bore surface. The second tooth increases the depth of the first groove. The third tooth provides at least one micro-scratch to one of the first groove and the bore surface.

A cutting insert of one aspect includes a main body section and a cutting section located in front of the main body section. The cutting section includes a front cutting edge disposed along a ridge line of the cutting section at an intersection between a top surface and a first side surface; and a lateral cutting edge disposed along the ridge line at an intersection between the top surface and a second side surface and inclined with ascending as getting away from the front cutting edge. The lateral cutting edge each includes a first region and a second region located to a rear of the first region; and an angle of inclination of the second region with respect to the bottom surface is larger than an angle of inclination of the first region with respect to the bottom surface.

A method for forming a stand-alone wafer or a coating on a substrate uses a composite of cubic boron nitride (cBN) particles and other materials, such as nitrides, carbides, carbonitrides, borides, oxides, and metallic phase materials. The wafer or coating may be formed of a thickness up to about 1000 microns for improved wear life. The density of material within the wafer or coating may be varied according to desired parameters, and a gradient of particle sizes for the cBN may be presented across the thickness of the material.