A method for shaping a blind slot in a workpiece includes using a standard computer numerical controlled machine center to radially step a single slot broaching tool into a precursor slot in the workpiece for a predetermined distance to form a slot with a blind end. After the slot with the blind end is formed, the method includes rotating at least one of the workpiece and the single slot broaching tool and radially stepping the single slot broaching tool into another precursor slot for another predetermined distance to form another slot with another blind end in the workpiece. The another predetermined distance is the same as the predetermined distance, or in the alternative, the another predetermined distance is different than the predetermined distance.

An indexable cutting insert has a central mounting portion and two cutting portions. The central mounting portion has opposing upper and lower surfaces. The lower surface has two abutment elements associated therewith, each abutment element having two diverging abutment surfaces forming two abutment angles. The two cutting portions extend away from the central mounting portion, have distal cutting edges, and are entirely located in diagonally opposite imaginary quadrants of four quadrants defined by two mutually perpendicular quadrant planes. Two abutment bisector planes bisecting the two abutment angles and one of the quadrant planes are parallel or coincident. In a top view, the two cutting portions extend away from the central mounting portion in opposite directions. Two cutting bisector lines parallel to the two directions and bisecting the two cutting edges are mutually offset. A cutting tool has an insert holder and the cutting insert removably retained therein.

A method includes positioning a cylindrical tool having one or more rows of blades within a cylindrical bore having a surface, forming annular grooves and peaks into the surface with the grooving blades when the swaging blades are in the retracted position, and translating the swaging blades from the retracted position to the extended position to deform the peaks. The one or more rows of blades includes fixed grooving blades and translatable swaging blades having retracted and extended positions.

A method for shaping a blind slot in a workpiece includes using a standard computer numerical controlled machine center to radially step a single slot broaching tool into a precursor slot in the workpiece for a predetermined distance to form a slot with a blind end. After the slot with the blind end is formed, the method includes rotating at least one of the workpiece and the single slot broaching tool and radially stepping the single slot broaching tool into another precursor slot for another predetermined distance to form another slot with another blind end in the workpiece. The another predetermined distance is the same as the predetermined distance, or in the alternative, the another predetermined distance is different than the predetermined distance.

A cutting insert includes a cylindrical body portion, a cutting portion, a first fitting portion, a second fitting portion, and a third fitting portion. The cutting portion includes a rake face and a flank face. A ridgeline between the rake face and the flank face constitutes a cutting edge. When viewed in the axial direction, the cutting portion is provided opposite to the third fitting portion relative to the insertion hole. When viewed in the axial direction, a straight line extending through an outer circumferential end of the cutting edge and a center of the insertion hole overlaps with the third fitting portion and is located between the first fitting portion and the second fitting portion. A third central angle is smaller than a first central angle and is smaller than a second central angle.

A cutting tool includes a cutting insert resiliently clamped in an insert holder. The insert holder has a holder longitudinal axis defining opposite forward to rearward directions, and a transversely oriented insert receiving pocket having a pocket longitudinal axis and a pocket front opening. The insert holder includes a forwardly located insert mounting portion that includes upper and lower jaws which together define the insert receiving pocket. The insert receiving pocket at the lower jaw includes a pocket lower clamping surface. The insert receiving pocket at the upper jaw includes a pocket upper clamping surface which faces mutually towards the pocket lower clamping surface. The insert receiving pocket at one of the upper and lower jaws includes a pocket stopper surface facing generally towards the pocket front opening. The upper jaw includes an outer flexibility groove recessed in the holder peripheral surface.

A surface roughening tool includes a cylindrical body and at least one grooving blade outwardly radially projecting from the body and configured to form grooves and peaks into a surface. The surface roughening tool also includes at least one swaging blade outwardly radially projecting from the body and configured to deform the peaks. The at least one swaging blade is aligned with the at least one grooving blade along a circumference of the body.

A cutting tool includes a two-way indexable cutting insert clamped in a transversely oriented insert receiving pocket of an insert holder. The insert holder includes a forwardly located insert mounting portion that includes upper and lower jaws which together define the insert receiving pocket having a pocket front opening. The lower jaw includes a pocket lower clamping surface. The upper jaw includes a pocket upper clamping surface which faces mutually towards the pocket lower clamping surface and a pocket stopper surface facing generally towards the pocket front opening. The pocket stopper surface is closer to the pocket lower clamping surface and further from the pocket front opening, than the pocket upper clamping surface. The pocket stopper surface is further from the pocket rear opening than the pocket lower clamping surface.

An insert may include a main body. The main body may include a first surface, a second surface, a side surface, a first cutting edge and a through hole. The side surface may be located between the first surface and the second surface. The first cutting edge may be located on at least a part of a ridge line where a first side surface of the side surface intersects with a second side surface adjacent to the first side surface. The through hole may open into the first surface. The main body may further include a first concave part located from the first surface to the side surface. The first concave part may be located away from an imaginary straight line connecting the first cutting edge and a center of the through hole in a front view of the first surface.

A cutting tool for performing cutting of a relatively rotating external workpiece while relatively feeding the same in a specified direction is configured to have: cutting sections that have a tool edge, a base section, which is provided as one piece with or separate from the cutting sections and is for holding the cutting sections, a chip-guiding wall, which starts near a tool edge, is formed on the outer circumferential surface of the base section so as to extend in the direction moving away from the tool edge, and is for interfering with chips from the external workpiece and guiding the chips in a direction away from the tool edge. Provided thereby is a cutting tool capable of smoothly discharging chips during cutting.