The invention relates to a method for producing an indexable insert comprising the following steps: a) providing a starting material for use in an additive manufacturing method in several layers of material; and b) bonding each layer of the starting material in the form of an indexable insert.

In one aspect, cutting tools are provided comprising radiation ablation regions defining at least one of refractory surface microstructures and/or nanostructures. For example, a cutting tool described herein comprises at least one cutting edge formed by intersection of a flank face and a rake face, the flank face formed of a refractory material comprising radiation ablation regions defining at least one of surface microstructures and surface nanostructures, wherein surface pore structure of the refractory material is not occluded by the surface microstructures and surface nanostructures.

The invention relates to a drilling tool (50), in particular a dowel hole drill, for the machining of workpieces, in particular workpieces made of wood, plastics, composite materials, comprising a drill shaft (56) with a front surface (60), and to a drill head (58) with at least one cutting edge (66), which is firmly connected, such as soldered, to the drill shaft (56). In order to make available a drilling tool of the type mentioned at the start, which has a broad range of application and is simple to produce, it is provided that the drill head (58) is formed from a composite material with exclusively two layers (38), namely a hard metal layer (36) and an ultra-hard layer (38) which is connected to the hard metal layer (36) and preferably formed from polycrystalline diamond or polycrystalline boron nitride, that the ultra-hard layer (38) is connected directly to the front surface (60) of the drill shaft (56) and that the at least one cutting edge (66) is formed by the ultra-hard layer (38), and a drill bit (62) such as a centering tip is formed by the hard metal layer (36).

A new type of polycrystalline diamond composite drill bit insert comprising a polycrystalline diamond layer and a cemented carbide matrix; the polycrystalline diamond having a top surface formed at two different heights. The polycrystalline diamond composite comprises at least one upper surface that is higher than the top surface of the primary layer of the polycrystalline diamond composite; where the primary layer forms an interface with the cemented carbide insert and the upper layer is formed on, or above, the primary layer. The cutting profile, or cutting area, of the upper layer is reduced from the cutting profile of the primary layer. The surface shape or area of the upper polycrystalline diamond is different from that of the lower primary surface layer and can form more than one vertex. The variable surface heights, and the reduced cutting profile of the upper layer of polycrystalline diamond composite, allows for the insert to cut or plough through rock or concrete more easily and efficiently, than a conventional, single layer polycrystalline diamond compact.

A drill bit includes a bit body; a plurality of gouging cutters rotatably mounted to the bit body so as to define a first profile; and a plurality of gouging cutters non-rotatably mounted to the bit body so as to define a second profile. The first profile is longitudinally ahead of the second profile in a direction of drilling of the drill bit by a selected distance.

When forming a first preliminary flute on a PCD layer of a columnar body, electrical discharge machining is performed by setting the electrode orientation so that the first twist angle is α. Next, when forming a second preliminary flute on a substrate of the columnar body and a round bar, the grinding process is performed by setting the grinding orientation and direction for a diamond whetstone so that a second twist angle is larger than the first twist angle.

A diamond joined body is a diamond joined body including a hard substrate and a polycrystalline diamond layer arranged on the hard substrate, wherein an area ratio of carbon grains in a region of the hard substrate is less than 0.03%, the region being a region enclosed by an interface between the hard substrate and the polycrystalline diamond layer and an imaginary line x in a cross section parallel to a normal direction of the interface, the imaginary line x being parallel to the interface on the hard substrate side and having a distance of 500 μm from the interface.

A highly wear-resistant chisel tip body comprising a material that includes diamond particles or monocrystalline diamond structures, in particular a PCD, CVD or NPD material, with a cutting top and a mounting bottom opposite said cutting top, via which the chisel tip body is attachable to a support body. The invention further relates to a milling chisel, a milling drum, as well as a ground milling machine having such a chisel tip body.

In a diamond-coated tool, a flank face of a tool base material includes a first flank face continuously extending to a cutting edge, a second flank face located farther away from the cutting edge than the first flank face and located outside the first flank face when viewed from an inside of the tool base material, and a flank face-side stepped portion connecting the first flank face and the second flank face. A diamond-coated layer is provided on the first flank face and the flank face-side stepped portion.

A cutting insert for a cutting tool includes a cutting edge of PCBN or PCD formed in a corner region in a transition between a side surface and a chamfer formed in an upper side of the cutting insert. A chip breaker is formed in the chamfer inside of the cutting edge, extending between a lower chamfer portion and an upper chamfer portion. The chip breaker includes a chip breaker bottom connected to the lower chamfer portion and a chip breaker wall extending from the upper chamfer portion to the chip breaker bottom. An upper transition is formed between the upper chamfer portion and the chip breaker wall. As seen in a top view, the upper transition follows a smoothly curved path including a convex middle portion. As seen in cross-section, perpendicular to the cutting edge, the chip breaker wall and the chip breaker bottom form a smooth concave profile.