A tool coupling extends along a longitudinal axis and has a first component, a second component, and a clamp for fastening the first component to the second component. The first component has a male clamping portion, the second component has a female clamping portion, and the clamp is located in an inner cavity of the second component. The male clamping portion has a first abutment region located axially rearward of a first plane perpendicular to the longitudinal axis, the inner cavity has a second abutment region located axially forward of the first plane, and the first and second abutment regions face towards the first plane. In a fastened state, a clamp first engagement region of the clamp makes clamping contact with the male clamping portion's first abutment region, and a clamp second engagement region of the clamp makes clamping contact with the inner cavity's second abutment region.

A tool holder includes a main body defining a mounting end and a receiving end, the mounting end positioned opposite from the receiving end, the main body defining a main body bore extending into the receiving end toward the mounting end; an extension defining a tool head attached to a rod, the tool head defining a tool head end opposite from the rod, a tool holder length defined between the mounting end and the tool head end, the tool head configured to receive at least one cutting tool, the rod received within the main body bore; and a locking mechanism engaging the extension and the main body in a locked position, the locking mechanism being disengaged from either the main body or the extension in an unlocked position, the locking mechanism being selectively positionable about and between the locked position and the unlocked position.

A rotary cutting tool with enhanced bump-off capability is disclosed. The cutting tool includes a tool shank having a pocket. A replaceable cutting head is at least partially disposed within the pocket of the tool shank with an interference fit. A coupling pin assembly is at least partially received within a bore of the tool shank. The coupling pin assembly comprises a sleeve member and a coupling pin at least partially disposed within the sleeve member. The sleeve member includes an upper portion and a lower portion having a non-circular cross-sectional shape with a bump-off surface. An actuation screw contacts the coupling pin assembly and causes the replaceable cutting head to move relative to the tool shank. The bump-off surface of the lower portion of the sleeve member extends radially outward with respect to the coupling pin by a distance, D, thereby providing enhanced bump-off capability.

A modular cutting tool includes a cutting head, a shank and a mechanism which assists in assembling and locks the cutting head to the shank. The cutting head includes a cutting portion rotatable about a central longitudinal axis and a cylindrical skirt extending axially from the cutting portion and terminating at a contact face disposed perpendicular to the longitudinal axis. The skirt has a number of curved inner surfaces which generally define a bore disposed about the longitudinal axis. The shank includes a cylindrical portion of a first diameter disposed about the central longitudinal axis and a central protrusion disposed in the bore of the cutting portion. The central protrusion has a second diameter less than the first diameter and extends longitudinally from a contact face disposed perpendicular to the longitudinal axis at a leading end of the cylindrical portion.

A head replaceable cutting tool having a structure that can limit a machining cost when a clearance portion is formed in a portion at which a head is attached and detached, and also limit deformation of a shank is provided. The head replaceable cutting tool includes: a projection portion or a hole portion for attachment and detachment disposed in a head; a shank to which the head is attachable; a hole portion, to which the projection portion is removably attachable along a central axis, or a projection portion disposed in an end portion of the shank; a fastening member that presses the projection portion toward an inner circumference surface of the hole portion; and a fastened portion disposed in the shank to fasten the fastening member. The hole portion has a transverse cross-sectional shape that is a substantially circular shape having a curvature radius R1, and the projection portion has a transverse cross-sectional shape including a contact portion at which an outer circumference surface of the projection portion is in contact with the inner circumference surface of the hole portion and a clearance portion that is formed in a part of the outer circumference surface so as to deviate radially inward from a virtual circle corresponding to the inner circumference surface and does not come into contact with the inner circumference surface.

A hole saw arbor with mechanically automated plug removal to automatically remove the center plug of debris following drilling with the hole saw. A slidable collar is placed in an upper position on a threaded shaft to drill with the hole saw, and slid to a lower position on the threaded shaft for automated function of an ejection plate to rise within the hole saw to slowly eject a plug of removed material.

In one aspect, composite tool holders are described herein comprising advantageous structural arrangements of metal carbide and alloy components. Briefly, a composite tool holder comprises a metal carbide shank comprising a bore having an inner diameter and outer diameter. An alloy sleeve is positioned in the bore for engaging a tool, wherein the alloy sleeve is bonded to inner diameter surfaces of the bore via a crosslinked adhesive.

A modular cutting tool includes a cutting head, a shank and a mechanism which assists in assembling and locks the cutting head to the shank. The cutting head includes a cutting portion rotatable about a central longitudinal axis and a cylindrical skirt extending axially from the cutting portion and terminating at a contact face disposed perpendicular to the longitudinal axis. The skirt has a number of curved inner surfaces which generally define a bore disposed about the longitudinal axis. The shank includes a cylindrical portion of a first diameter disposed about the central longitudinal axis and a central protrusion disposed in the bore of the cutting portion. The central protrusion has a second diameter less than the first diameter and extends longitudinally from a contact face disposed perpendicular to the longitudinal axis at a leading end of the cylindrical portion.

A main body (3) of a replaceable-tip cutting tool (1) includes a cylinder-shaped cylindrical portion (32) made from a first metal material and extending in an axial direction, and with a female thread portion (33) provided on an inner circumference (40) of the cylindrical portion (32) and capable of being screwed together with a male threaded portion (24) of a cutting head (2). The female thread portion (33) includes a first female thread portion (34) and a second female thread portion (35). The first female thread portion (34) is a portion between a top of a female thread crest (37) of the female thread portion (33) and a portion of the female thread portion (35) that is on the female thread crest (37) side of a female thread root (36) and on the female thread root side of a portion corresponding to an effective diameter of the female thread portion (33). The first female thread portion (34) is made from a second metal material that is different from the first metal material. The second female thread portion (35) is continuous with the inner circumference (40) of the cylindrical portion (32). The second female thread portion is a remaining portion of the female thread portion excluding the first female thread portion. The second female thread portion (35) is made from the first metal material.

A cutting tool assembly includes a tool body and a tool holder including a longitudinal axis around which the tool holder is configured to spin. The tool holder includes a central portion connected to the tool body comprising a fastener hole perpendicular with the longitudinal axis and configured to receive a securing fastener, wherein the fastener hole is offset from the longitudinal axis. The tool holder further includes an eccentric drive member connected to the cylindrical portion. The tool holder can optionally further include an end alignment cylinder connected to the eccentric drive member.