A golf club head and a method of manufacturing a golf club head are described herein. The golf club head comprises a club face with a face portion, and grooves positioned on the club face. The grooves each comprise a bottom, a first side wall adjacent the bottom, a second side wall adjacent the bottom, a first top radius adjacent the first side wall, and a second top radius adjacent the second side wall. The club face further comprises a second portion positioned between the face portion, and the first top radius and the second top radius. The second portion of the club face allows for the grooves to appear visually wider to a player, which can provide psychological effects to benefit performance, while still conforming to USGA groove widths standards.

A golf club head and a method of manufacturing a golf club head are described herein. The golf club head comprises a club face with a face portion, and grooves positioned on the club face. The grooves each comprise a bottom, a first side wall adjacent the bottom, a second side wall adjacent the bottom, a first top radius adjacent the first side wall, and a second top radius adjacent the second side wall. The club face further comprises a second portion positioned between the face portion, and the first top radius and the second top radius. The second portion of the club face allows for the grooves to appear visually wider to a player, which can provide psychological effects to benefit performance, while still conforming to USGA groove widths standards.

A wood-style golf club head includes a strike face and a body that cooperate to define a hollow internal club head volume. The strike face formed from a strike plate having an outer perimeter and a frame surrounding the strike plate. The strike plate is affixed to the frame across the entire outer perimeter. The strike plate and frame define a continuous ball striking surface that has a surface texture characteristic of milling that extends continuously across both the strike plate and the frame.

By combining shaping and milling actions, or smilling, the cutting tool can move through the entire usable portion of the spline and machine a tool relief into the face of the adjacent feature such as a shoulder before retracting, reversing direction, and repeating the cycle. The smilling apparatus and manufacturing method eliminates the need for an annular spline relief and the full length of spline engagement can be utilized for strength. The effective width of the spline connection apparatus manufactured by the smilling process conserves space and increases the load carrying capability of the spline connection.

By combining shaping and milling actions, or smilling, the cutting tool can move through the entire usable portion of the spline and machine a tool relief into the face of the adjacent feature such as a shoulder before retracting, reversing direction, and repeating the cycle. The smilling apparatus and manufacturing method eliminates the need for an annular spline relief and the full length of spline engagement can be utilized for strength. The effective width of the spline connection apparatus manufactured by the smilling process conserves space and increases the load carrying capability of the spline connection.

A method for machining a workpiece, includes: rotating a rotary tool around a rotation axis, the rotary tool including at least one edge positioned on an outer periphery of the rotary tool around the rotation axis; relatively moving the rotary tool toward the workpiece in a first direction so that the at least one edge cuts the workpiece by a predetermined depth while the rotary tool is rotated around the rotation axis; and relatively moving the rotary tool with respect to the workpiece in a second direction that is substantially perpendicular to the first direction and that is inclined to a third direction substantially perpendicular to the rotation axis and the first direction.

A method for machining a workpiece, includes: rotating a rotary tool around a rotation axis, the rotary tool including at least one edge positioned on an outer periphery of the rotary tool around the rotation axis; relatively moving the rotary tool toward the workpiece in a first direction so that the at least one edge cuts the workpiece by a predetermined depth while the rotary tool is rotated around the rotation axis; and relatively moving the rotary tool with respect to the workpiece in a second direction that is substantially perpendicular to the first direction and that is inclined to a third direction substantially perpendicular to the rotation axis and the first direction.

A rotary cutting tool for slotting and a cutting insert replaceably mounted to such a rotary cutting tool. The cutting insert is mounted to an insert pocket of a tool body of the rotary cutting tool and is pressed by an elastic pressure portion provided in the tool body. The cutting insert has an upper surface, a lower surface and four peripheral side surfaces. The top and lower surfaces have an inclined surface pressed by the elastic pressure portion. When the cutting insert is mounted to the insert pocket, the inclined surface of the upper surface is pressed by the elastic pressure portion. The inclined surface is inclined with respect to a cross section of the cutting insert such that the lower surface and two peripheral side surfaces of the cutting insert are contacted with the insert pocket by pressure of the elastic pressure portion.

The described embodiments relate to embedding a threaded insert into a thin-walled housing. A recess can be formed with a machining tool that forms a recess in a thickened portion of the thin-walled housing. In some embodiments, the recess can be formed along one of the walls of the thin-walled housing in a location having highly a constrained amount of space available. Once the recess is formed a threaded insert can be pressed into the recess. An interference fit can be utilized to lodge the press-nut securely within the recess. Alternatively, a retaining member can be positioned across a front portion of the recess to trap the threaded insert between the retaining member and a rear surface of the recess.

The described embodiments relate to embedding a threaded insert into a thin-walled housing. A recess can be formed with a machining tool that forms a recess in a thickened portion of the thin-walled housing. In some embodiments, the recess can be formed along one of the walls of the thin-walled housing in a location having highly a constrained amount of space available. Once the recess is formed a threaded insert can be pressed into the recess. An interference fit can be utilized to lodge the press-nut securely within the recess. Alternatively, a retaining member can be positioned across a front portion of the recess to trap the threaded insert between the retaining member and a rear surface of the recess.