Cutting tool systems including a cutting tool and cutting inserts are disclosed. The cutting inserts have indexable cutting edges and seating face features which enable uniform facets along a portion of each cutting edge of the indexable insert. The first and second seating face surfaces of the cutting insert each comprise control cavities that adjoin the cutting edge facet surfaces. Each control cavity allows its corresponding cutting edge to have a facet width that is defined by the cavity to provide uniform surfaces. The control cavities reduce and limit the amount of the first and second seating face surfaces that need to be ground. Methods of making such cutting inserts are disclosed.

A cutting insert of the present disclosure includes a top surface, a bottom surface, a side surface, and a corner cutting edge, a first cutting edge, a second cutting edge and a third cutting edge formed at a ridge line formed by the side surface and the top surface. The corner cutting edge has a first end and a second end. The first cutting edge extends from the first end in a first direction. The second cutting edge extends from the second end in a second direction. The third cutting edge extends from the second cutting edge in a third direction. The top surface has a first rake face adjacent to the first cutting edge, a second rake face adjacent to the second cutting edge, and a third rake face adjacent to the third cutting edge.

A ridgeline between the top surface and the side surface includes: a nose cutting edge portion having a curved line shape, the nose cutting edge portion having a first end and a second end opposite to the first end; a major cutting edge portion contiguous to the first end; and a wiper cutting edge portion contiguous to the second end. The top surface includes: a first rake face contiguous to the wiper cutting edge portion; a second rake face contiguous to the major cutting edge portion; and a third rake face contiguous to the nose cutting edge portion and contiguous to each of the first rake face and the second rake face. A boundary line between the second rake face and the third rake face is separated from the first end and is contiguous to the major cutting edge portion.

The first seating surface is contiguous to each of the front end surface and the outer circumferential surface. The second seating surface is contiguous to the front end surface. The cutting tool body is provided with a recess contiguous to each of the first seating surface, the second seating surface, and the front end surface. When the front end surface is viewed in a direction from the front end surface toward the rear end surface, a length of the recess in a direction perpendicular to a straight line parallel to the central axis and extending along the first seating surface is equal to or longer than three times as long as a length of the recess in a direction perpendicular to the first seating surface and passing through a contact point of the second seating surface, the recess, and the front end surface.

A cutting insert 2 comprises a peripheral side surface 30 which is parallel to a central axis O of a first end surface 10 and a second end surface 20. The peripheral side surface 30 comprises a first side surface 31 facing a first major cutting edge 11, a second side surface 32 facing a first wiper edge 12, and a third side surface 33 facing a first inner edge 13. A flank 311 of the first major cutting edge 11 and a flank 321 of the first wiper edge 12 are inclined such that the flank 311 and 321 approaches the central axis O as it heads toward the first end surface 10. The flank 311 of the first major cutting edge 11 is located on a different plane from the first side surface 31. The flank 321 of the first wiper edge 12 is located on a different plane from the second side surface 32. Meanwhile, a flank of the first inner edge 13 is located on the same plane as the third side surface 33.

A cutting insert for a milling tool is provided. A longitudinal plane extends halfway between a first pair of opposing side surfaces of the cutting insert. A first axial relief face adjacent to the a auxiliary cutting edge and a first axial abutment face form part of a first surface grouping on a first side of the longitudinal plane, and a second axial relief face adjacent to a second auxiliary cutting edge and a second axial abutment face form part of a second surface grouping on a second side of the longitudinal plane. The first surface grouping and the second surface grouping meet in a partitioning line, wherein the partitioning line extends in the longitudinal plane , and wherein the partitioning line extends from the first side to the second side.

A cutting insert includes a main body including a first face, a second face, and a third face. The second face includes a rake face. Among the outer-peripheral sides of the second face, the boundary portion with the first face is a main cutting edge. When viewed from the side where the first face is disposed, the main cutting edge includes a first straight portion, a second straight portion, and a curved portion. The first straight portion is located adjacent to a reference side. The second straight portion is arranged at a distance from the first straight portion. The curved portion connects the first straight portion and the second straight portion. A first intersection angle of the first straight portion with respect to the reference side is different from a second intersection angle of the second straight portion with respect to the reference side.

Provided is a cutting insert which is resistant to breakage and can stably be restrained. A cutting insert configured as a vertically mounted insert has a first rake face adjacent to a first major cutting edge, a second rake face adjacent to a second major cutting edge, a restraint surface located further inward than the first and second rake faces to come into contact with a tool body when a second end surface is used, and a reinforcing portion projecting from the restraint surface. The reinforcing portion has a third projecting ridge provided to extend between the first and second rake faces and halve the restraint surface, a first projecting ridge connected to one end of the third projecting ridge to extend so as to cover at least a portion of a boundary between the first rake face and the restraint surface, and a second projecting ridge connected to another end of the third projecting ridge so as to cover at least a portion of a boundary between the second rake face and the restraint surface.

Cutting tool systems including a cutting tool and cutting inserts are disclosed. The cutting inserts have indexable cutting edges and seating face features which enable uniform facets along a portion of each cutting edge of the indexable insert. The first and second seating face surfaces of the cutting insert each comprise control cavities that adjoin the cutting edge facet surfaces. Each control cavity allows its corresponding cutting edge to have a facet width that is defined by the cavity to provide uniform surfaces. The control cavities reduce and limit the amount of the first and second seating face surfaces that need to be ground. Methods of making such cutting inserts are disclosed.

A round cutting insert for a milling tool having a center axis and a neutral plane extending perpendicularly thereto. The round cutting insert includes a circumferential side surface surrounding the center axis between upper and lower round main surfaces. An upper cutting edge is formed along the intersection of the upper round main surface and the side surface. A plurality of elongated support grooves are arranged in the side surface. Each elongated support groove has a bottom surface extending in a lengthwise direction with opposite flank surfaces converging toward the bottom surface and extending in parallel with the lengthwise direction of the elongated support groove. The lengthwise direction of each elongated support groove forms an acute angle with the neutral plane as seen in a side view. At least one of the opposite flank surfaces of each elongated support groove is configured as a side support surface.