A cutting insert comprises: a first end surface and a second end surface which are opposed to each other; a peripheral side surface which extends so as to connect the first end surface and the second end surface; a first cutting edge which is arranged in an intersecting edge between the first end surface and the peripheral side surface; and a second cutting edge which is arranged in an intersecting edge between the second end surface and the peripheral side surface. The peripheral side surface includes a first flank which is connected to the first cutting edge and an intermediate peripheral side surface portion which is arranged closer to the second end surface than the first flank. The first flank extends in a direction perpendicular to the first end surface. The intermediate peripheral side surface portion protrudes outward from the first flank.

A rotary cutting tool having a disk-shaped cutting body with a plurality of identical insert receiving pockets, and an equal number of indexable cutting inserts removably retained therein, having opposing upper and lower surfaces and opposing first and second insert end surfaces. First and second cutting edges are formed at the intersection of the upper surface and the first and second insert end surfaces, respectively. Circumferentially adjacent cutting inserts have a different one of their first and second insert end surfaces in contact with an insert receiving pocket back wall. First and second planes are equidistantly offset from opposite sides of the cutting body, the first plane only intersecting the first cutting edge of every circumferentially alternate cutting insert and none of the second cutting edges, and the second plane only intersecting the second cutting edge of every circumferentially alternate cutting insert and none of the first cutting edges.

A cutting insert (1) comprises: a first end surface (2) and a second end surface (3) which are opposed to each other; a peripheral side surface (4) which extends so as to connect the first end surface (2) and the second end surface (3); a first cutting edge (5a) which is arranged in an intersecting edge between the first end surface (2) and the peripheral side surface (4); and a second cutting edge (5b) which is arranged in an intersecting edge between the second end surface (3) and the peripheral side surface (4). The peripheral side surface (4) includes a first flank (4a1) which is connected to the first cutting edge (5a) and an intermediate peripheral side surface portion (4b) which is arranged closer to the second end surface (3) than the first flank (4a1). The first flank (4a1) extends in a direction perpendicular to the first end surface (2). The intermediate peripheral side surface portion (4b) protrudes outward from the first flank (4a1).

A cutting tool according to an aspect of the present disclosure includes a cutting edge portion which contains at least one of cubic boron nitride and polycrystalline diamond. The cutting edge portion includes a flank face, a negative land contiguous to the flank face, and a cutting edge formed by a ridgeline between the flank face and the negative land. At least one of the negative land and the flank face is provided with a plurality of recesses and a projection. The projection is formed by arranging the edges of adjacent recesses in contact with each other.

A method for designing a cutting edge of a cutting element configured for removing material from a workpiece to leave therein a desired end profile (B22,B24,B26). The method comprises the steps of modeling a desired end profile (B22,B24,B26) of the workpiece, the profile having a longitudinal axis and being defined by a bottom surface (B12), a side surface (B16) and an adjustment surface (B14) extending therebetween; defining a lead profile plane (RP.sub.L) and an trail profile plane (RP.sub.T) spaced therefrom, each of the planes being oriented perpendicular to the longitudinal axis; determining a profile contour defined by the intersection line between the end profile (B22,B24,B26) and the lead profile plane (RP.sub.L). The contour profile includes a bottom contour, an adjoining contour and a side contour defined as the intersection lines between the lead profile plane (RP.sub.L) and the bottom surface (B12), the adjustment surface (B14) and the side surface (B16) respectively; designing a rake surface and a relief surface, the intersection line between which defines a cutting edge lying in the adjoining surface (B14) and spanning between the lead profile plane (RP.sub.L) and the trail profile plane (RP.sub.T). The cutting edge is designed such that in any reference plane (RP; FIG. 6A) oriented perpendicularly to the cutting edge, the intersection between each of the rake surface and the relief surface with the reference plane (RP) defines a respective rake line (RK; FIG. 7) and relief line (RF; FIG. 7), the angle (.sub.B) between the lines RK,RF) being equal to or smaller than a similar angle (.sub.B) taken along each of a plurality of similar reference planes (RP) disposed between the reference plane (RP.sub.n) and the lead profile plane (RP.sub.L).

A cutting insert having a first coupling structure, a tool holder having a complementary second coupling structure with a seat for a milling tool system, and a milling tool system having a cutting insert and a holder are all described. The first coupling structure has a circular cylindrical element with a cylinder abutment surface, the circular cylindrical element projecting axially from a bottom surface of a central body and being arranged concentrically with respect to a central axis, A perpendicular abutment surface is arranged perpendicular to the central axis, and at least two ribs project axially from the bottom surface. Each rib has a contact area with a normal direction at least essentially perpendicular to the central axis for opposing a torque about the central axis.

The present invention relates to a cutting insert. The cutting insert, according to one embodiment of the present invention, comprises: a top surface; a bottom surface; side surfaces which connect the top surface and the bottom surface to each other; a hole which penetrates the top surface and the bottom surface; and cutting edges which are defined by the top surface and the side surfaces, wherein a main cutting edge side surface among the side surfaces is provided with a first relief surface, a transition surface extending from the first relief surface, and a second relief surface extending from the transition surface, the first relief surface is formed such that the relief angle or the relief surface width varies along the cutting edge, and the transition surface is provided with a plurality of ridges in order to reinforce the rigidity of the cutting edge.