A double-sided milling insert for high feed milling of metal workpieces includes upper and lower faces facing in opposite directions and convex clearance surfaces extending between the upper and lower faces. Each one of the faces includes a recessed support surface. The support surfaces are substantially parallel to each other and have a cavity therein for receiving a fastening device. Intersections of the convex clearance surfaces with the upper and lower faces form convex cutting edges when seen in a plan view. A rake face is provided adjacent the convex cutting edges. Each convex cutting edge is concave when seen in a side view and includes a substantially straight cutting edge portion on each side of a curved cutting edge portion when seen in plan view. A milling tool with a plurality of such inserts and a method of high feed milling using this tool are also disclosed.

A cutting insert having two opposing end surfaces, two identical opposing major side surfaces and two identical opposing minor side surfaces. Each end surface of the insert has a concave-shaped seating surface for contacting the insert pocket the insert pocket along an entire length of the cutting insert. The minor side surfaces are convex-shaped. The concave-shaped seating surface and the convex-shaped minor side surfaces enable the cutting insert to be accurately tangentially mounted in the insert pocket.

A land preparation tool includes a tool body having a longitudinal axis, wherein the tool body includes a cutting surface and a mounting surface disposed on the tool body opposite the cutting surface, wherein the mounting surface includes an apex that extends along about half of the mounting surface parallel to the longitudinal axis and first and second side mounting surfaces that extend from the apex; a blade disposed on the same side of the tool body as the cutting surface; and a channel disposed into the mounting surface and extending into the tool body.

A double-sided milling insert for high feed milling of metal workpieces includes upper and lower faces facing in opposite directions and convex clearance surfaces extending between the upper and lower faces. Each one of the faces includes a recessed support surface. The support surfaces are substantially parallel to each other and have a cavity therein for receiving a fastening device. Intersections of the convex clearance surfaces with the upper and lower faces form convex cutting edges when seen in a plan view. A rake face is provided adjacent the convex cutting edges. Each convex cutting edge is concave when seen in a side view and includes a substantially straight cutting edge portion on each side of a curved cutting edge portion when seen in plan view. A milling tool with a plurality of such inserts and a method of high feed milling using this tool are also disclosed.

A cutting insert of an embodiment of the present invention includes an upper surface, a lower surface, a side surface connected to each of the upper surface and the lower surface, and an upper cutting edge located at an intersection of the upper surface and the side surface. The lower surface includes a mount part having alternately three first top portions spaced a distance a away from a central axis extending between the upper and lower surfaces and three second top portions spaced a distance b away from the central axis in a bottom view. The mount part further has a concave part including at least the central axis. The second top portions are located closer to the upper surface than the first top portions. A cutting tool with the cutting insert, and a method of manufacturing a machined product by using the cutting tool are also provided.

A high-feed milling tool assembly includes a tool and a ramping insert. The ramping insert includes ramping, feed and side sub-edges. The ramping and feed sub-edges are longer than the side sub-edges and converge with increasing proximity to the side sub-edge to which they are both connected.

A rotary cutting tool includes a cutter body having a plurality of insert-receiving pockets. Each pocket includes a bottom support surface, an axial support surface, a radial support surface, a top clearance surface and an intermediate clearance surface extending between the axial support surface and the top clearance surface. A cutting insert includes a helical top surface, a helical side surface, a side surface opposite the helical side surface, a pair of opposed side walls, a bottom surface, and a cutting edge formed at an intersection between the helical top surface and the helical side surface. The cutting insert further includes an undercut for accommodating the axial support surface, the top clearance surface and the intermediate clearance surface of the pocket when the cutting insert is mounted in the pocket.

A cutting insert has a first (top) end surface, a second (bottom) end surface, a peripheral side surface connecting the top and bottom end surfaces, and a mounting hole having a central axis O which penetrates the top and bottom end surfaces. Cutting edges are formed on an intersecting edge between the first end surface and the peripheral side surface. The second end surface has an inclined part. When a virtual plane substantially perpendicular to the axis O and passing through any point of the cutting edges is defined, the inclined part is inclined so as to be more distant from the virtual plane, heading from the peripheral side surface to the axis O. A projected part projected in a direction along the axis O is formed in an area around the mounting hole in the inclined part. This reinforces the strength of the mounting hole.

A cutting insert mountable in an insert pocket of a milling cutter and capable of effectively absorbing a radially outward force during high speed machining and high ramp machining. The cutting insert has a top surface, a bottom surface, peripheral surfaces extending between the top and bottom surfaces, a mounting hole extending through the top surface and the bottom surface, a protrusion portion protruding from the bottom surface, and a pair of lower inclined abutment surfaces formed at opposite edges of the bottom surface. The lower inclined abutment surfaces are inclined in opposite directions toward a pair of opposing peripheral surfaces, outwardly and upwardly relative to the protrusion portion. The protrusion portion extends across the mounting hole and has a lateral surface facing radially outwardly of the milling cutter. The lateral surface selectively contacts or does not contact the insert pocket depending on a revolution speed of the milling cutter.

A milling cutter (10), in particular a side milling cutter, is described, having a tool body (12), to which at least one cutting insert (14) is removably secured, said cutting insert being clamped by means of a movable clamping element (16) in the tool body (12) and comprising a cutting edge (18) pointing in the direction of rotation (R). The clamping element (16) clamps the cutting insert (14) from behind and is arranged on the rear side of the cutting insert (14) in the direction of rotation (R) of the milling cutter (10).