A double-sided tangential cutting insert comprising a pair of cutting rake faces, a pair of major side surfaces and a pair of opposing minor side faces each having a twisted convex shape. Each of the cutting rake faces is defined between a pair of main cutting edges, a pair of full nose cutting edges, and a pair of opposing convex minor cutting edges. Each of the minor side faces is defined between one of the convex minor cutting edges at one of the rake faces and one of the convex minor cutting edges at the other one of the rake faces wherein, at each minor side face, a ridge line interconnects an apex of the convex minor edge at the one of the rake faces and an apex of the convex minor cutting edge at the other one of the rake faces. Other variants and embodiments are broadly contemplated herein.

Railway wheel milling tool system including a railway wheel truing cutters and tangential railway wheel milling inserts are disclosed. The tangential milling inserts have at least four indexable cutting edges, each with a central wiper cutting edge segment between two convex cutting edge segments. The milling inserts may allow both the flat portion and curved portion of a railway wheel to be machined with an improved surface finish. The railway wheel truing cutters comprise a plurality of insert pockets structured and arranged to receive the tangential railway wheel milling inserts.

A tangential cutting insert for a milling tool includes a cutting face that extends along a longitudinal axis and along a transversal axis, and a cutting edge that extends at the periphery of the cutting face. The cutting face has a central portion including first and second central cutting edges extending along the longitudinal axis and on opposite sides of the cutting face, and an outwardly extending end portion having at least three end cutting edges. A first of the at least two cutting edges is inclined relative to the longitudinal axis and a second of the at least two end cutting edges is inclined relative to the transversal axis at an angle from 10° to 35° respectively, for example, 20° to 30° or 25°.

A cutting insert includes a first end surface and a second end surface, in which a first peripheral side surface includes a first rake surface adjacent to a first main cutting edge and a first concave surface connected to the second end surface and formed to be recessed from the first rake surface toward a central axis of a through hole, and the first concave surface has a first restraint surface provided at a position where a distance between the first restraint surface and a second main cutting edge is smaller than a distance between the central axis of the through hole and the second main cutting edge, when viewed from a direction parallel to the central axis of the through hole.

A rotary cutting tool, such as a slotting cutter, includes a cutter body rotatable in a predetermined direction on a central axis perpendicular to a plane of the cutter body. A plurality of cutting insert-receiving pockets are formed at predetermined locations about the cutter body. A cantilevered member can be integrally formed in the cutter body or attached to the cutter body as a separate component. A tip of the cantilevered member at least partially extends into each insert-receiving pocket such that the cantilevered member exerts a biasing force against a cutting insert at a location so as to counteract a tendency of the cutting insert to rotate within the insert-receiving pocket during a cutting operation.

The objective of the present invention is to provide a cutting insert which reduces cutting load and can be accurately positioned at a coupling part of a cutting tool even if cutting edges are broken or deformed. To this end, the cutting insert of the present invention includes an upper surface, a lower surface, a plurality of lateral surfaces connecting the upper surface with the lower surface, and a plurality of upper cutting edges formed between the plurality of lateral surfaces and the upper surface. In addition, the cutting insert coupled with the coupling part of the cutting tool includes: first and second upper cutting load reducing portions formed on the upper surface and provided at each side coming in contact with first and second upper cutting edges of the plurality of upper cutting edges facing each other so as to reduce the cutting load; and a one side position setting portion provided on a first lateral surface of the plurality of lateral surfaces not coming in contact with the first and second upper cutting edges so as to set the position of the cutting insert in the coupling part.

A cutting tool assembly for milling a rail top, includes a first section and a second section mounted to the first section. Each section includes a plurality of insert-receiving pockets for receiving a plurality of different types of cutting inserts. The plurality of different types of cutting inserts are arranged in a plurality of helical teeth that may be separated by a helical chip flute. In one embodiment, a first type of cutting insert is formed with a radius, R, a second type of cutting insert is formed with a radius, R1, and a third type of cutting insert is formed with a radius, R2, to perform a milling operation on three different areas of the rail top.

A cutting insert may include a first surface, a second surface and a lateral surface. The first surface may have a polygonal shape and may include a first corner, a second corner, a third corner, a first side and a second side. The lateral surface may include a first lateral surface and a second lateral surface. At least a part of the first lateral surface may be located between the first side and the second surface. At least a part of the second lateral surface may be located between the second side and the second surface. The first lateral surface may be located further outside than the first side in a front view of the first surface. The first lateral surface may include a first region located closer to the second lateral surface as coming closer to the second surface.

Cutting tool systems including a cutting tool and cutting inserts are disclosed. The cutting inserts have indexable cutting edges and seating face features which enable uniform facets along a portion of each cutting edge of the indexable insert. The first and second seating face surfaces of the cutting insert each comprise control cavities that adjoin the cutting edge facet surfaces. Each control cavity allows its corresponding cutting edge to have a facet width that is defined by the cavity to provide uniform surfaces. The control cavities reduce and limit the amount of the first and second seating face surfaces that need to be ground. Methods of making such cutting inserts are disclosed.

A milling tool includes a main body and a plurality of cutting inserts with respective cutting edges. The main body has an end face and a barrel-shaped curved lateral face. A first group of the plurality of cutting inserts are fastened on the end face, a second group of the plurality of cutting inserts are fastened on the barrel-shaped curved lateral face, and the respective cutting edges describe a barrel shape. Each one of the plurality of cutting inserts may be designed as an indexable insert.