A cutting insert may include a first surface. The first surface may include a first side, a second side, a first corner, a land surface and an inclined surface. The land surface may include a first land surface, a second land surface and a corner land surface. The first land surface may be located along the first side. The second land surface may be located along the second side. The corner land surface may be located along the first corner. The first land surface may include a part thereof where a first land angle increases as going away from the first corner. The corner land surface may include a part thereof where a corner land angle increases as going away from the first side.

Holders are described herein providing secure clamping and/or positioning of cutting inserts. Briefly, a holder for a cutting insert comprises a base and a slot for receiving the cutting insert, wherein the slot forms an angle with the base ranging from 10 degrees to 60 degrees.

A cutting insert has two opposing end surfaces interconnected by a peripheral side surface, the peripheral side surface having two major side surfaces and two minor side surfaces. Major edges are formed at the intersection of the major side surfaces and the end surfaces. Each end surface has two diagonally opposed raised corners and two diagonally opposed lowered corners with respect to a median plane, each raised corner adjoining one of the major edges at a first major point and each lowered corner adjoining one of the major edges at a third major point. In a major side view, each major edge has an associated first imaginary straight line containing its first and third major points, and an elevated edge portion located on one side of the first imaginary straight line. The cutting insert is removably secured in a rotary cutting tool.

A rotary cutting tool includes a cutting head having a plurality of insert-receiving pockets for radially mounting a first type of cutting insert in a first cutting region and for tangentially mounting a second type of cutting insert in a second cutting region. The first cutting region has a first length, L1, and the second cutting region has a second length, L2, that is greater in magnitude than the first length, L1. The two types of cutting inserts provides a hybrid cutting insert design in which the first type of cutting inserts provide an increased chip gash volume for effective chip evacuation, and the second type of cutting inserts provide an increased core diameter to minimize deflection of the rotary cutting tool.

A cutting insert includes a first end surface and a second end surface, in which a first peripheral side surface includes a first rake surface adjacent to a first main cutting edge and a first concave surface connected to the second end surface and formed to be recessed from the first rake surface toward a central axis of a through hole, and the first concave surface has a first restraint surface provided at a position where a distance between the first restraint surface and a second main cutting edge is smaller than a distance between the central axis of the through hole and the second main cutting edge, when viewed from a direction parallel to the central axis of the through hole.

A cutting insert may include a first surface, a second surface, a first lateral surface, a second lateral surface, a first cutting edge and a second cutting edge. The first lateral surface may include a first inclined surface located along the first cutting edge, a second inclined surface located along the first inclined surface, a third inclined surface located along the second cutting edge, a fourth inclined surface located along the third inclined surface, and a flat surface located along the second inclined surface and the fourth inclined surface. A second inclination angle of the second inclined surface may be smaller than a first inclination angle of the first inclined surface. A fourth inclination angle of the fourth inclined surface may be larger than a third inclination angle of the third inclined surface.

A cutting insert 2 comprises a peripheral side surface 30 which is parallel to a central axis O of a first end surface 10 and a second end surface 20. The peripheral side surface 30 comprises a first side surface 31 facing a first major cutting edge 11, a second side surface 32 facing a first wiper edge 12, and a third side surface 33 facing a first inner edge 13. A flank 311 of the first major cutting edge 11 and a flank 321 of the first wiper edge 12 are inclined such that the flank 311 and 321 approaches the central axis O as it heads toward the first end surface 10. The flank 311 of the first major cutting edge 11 is located on a different plane from the first side surface 31. The flank 321 of the first wiper edge 12 is located on a different plane from the second side surface 32. Meanwhile, a flank of the first inner edge 13 is located on the same plane as the third side surface 33.

A cutting insert includes a body portion having an upper surface, a lower surface located opposite the upper surface, and side surfaces extending between the upper surface and the lower surface. The body portion disposed about an axis passing through the upper and lower surfaces. The cutting insert further including a plurality of projecting portions provided integrally with the body portion at an outer position thereof in a direction orthogonal to the axis. Each projecting portion has an upper and lower surface, two side surfaces, a side end surface extending between the side surfaces, a round corner surface extending between the upper and side end surfaces, and a cutting edge formed between at least one of the side surfaces and the side end surface. The side surface of each projecting portion is structured to engage a first or second contact surface of a mounting seat formed in a cutter body.

This invention relates to finish machining, including a tool and the method of its use. Embodiments of this invention allow a cutting insert to be indexed quickly without loosening the insert retainer (screw or clamp) and not changing the depth-of-cut position of the tooth tip. The indexing motion is achieved by rotating a rotor, either manually or by way of a motor included on the tool. In some cases, between indexes, a small angle may be imparted to the rotor in order to adjust slightly the depth-of-cut position of the tooth tip in order to compensate for it being worn, or in other cases to precisely match the depth of cut of the tooth tips on multiple cutting teeth. The method involves setting up the path the tool will follow, then setting the feed per finishing tooth to be unconventionally large relative to the maximum depth of cut along the path. Using a round cutting insert, in particular a tangentially-mounted one or one that exhibits comparable curved edge profile, provides a large tooth-tip radius of curvature which in turn results in a good/smooth surface finish in spite of the unconventionally high feed per finishing tooth.

A second distance is longer than a first distance and a value obtained by dividing the third distance by the fourth distance is more than or equal to 0.5 and less than or equal to 0.8 when it is assumed that the first distance represents a distance between the cutting edge and the mounting surface in a direction perpendicular to the rake face, the second distance represents a distance between the mounting surface and a boundary portion between the rising portion and the flat portion in the direction perpendicular to the rake face, the third distance represents a distance between the boundary portion and a tip of the cutting edge in a direction parallel to the rake face, and the fourth distance represents a distance between the second discharging opening portion and the tip of the cutting edge in the direction parallel to the rake face.