In one aspect, elongated rotary cutting tools such as end mills are described herein which may provide one or more advantages over prior designs. For example, in some embodiments, cutting tools described herein can provide reduced wear rates at corner cutting edges, may permit high ramp angles during processing up to and including 45 ramp angles, and/or increased tool life.

An end mill includes a major-diameter shank, a cone-shaped connector portion disposed at the end of the shank, a minor-diameter body disposed by way of the connector portion coaxially therewith, a toothed element disposed at the leading end of the body, an installation recess dented slightly in the toothed element, and a cutting edge held in the installation recess so as to swell in the shape of an arc to protrude from an outer peripheral face of the body.

Provided is a structure for improving accuracy in attaching a cutting tool to a body and making it possible to increase the number of blades while the cutting tool is mounted on the body. A cutting insert 1 includes: an upper surface 10 that has a shape with a lengthwise direction LD and a widthwise direction SD; a lower surface that is located opposite to the upper surface 10; a peripheral side surface 30 that is formed so as to connect the upper surface 10 and the lower surface; cutting edges 51 and 52 that are respectively formed on an intersecting ridge line of the upper surface 10 and the peripheral side surface 30, and on an intersecting ridge line of the lower surface and the peripheral side surface 30, and each have a curved ridge line that extends in a lengthwise direction thereof; and a through hole 60 that penetrates from the upper surface 10 to the lower surface. End surfaces 31 and 32 located in the lengthwise direction LD of the upper surface 10 and the lower surface, of the peripheral side surface 30, are respectively inclined with respect to the upper surface 10 and the lower surface, and are parallel to each other. A reference surface 33 that is located opposite to the cutting edges 51 and 52, of the peripheral side surface 30, is a flat surface that is orthogonal to the upper surface 10 and the lower surface.

The invention relates to a method for machining flat surfaces (30) of a workpiece (32) using a tool (10), in particular a milling tool, which is moved in a collision-free and laterally inclined manner () relative to a flat surface (30) such that a contact point (34) is guided on the flat surface (30). The flat surface (30) is machined using a tool (10) with a cutting contour (18), which has a conically convex design, on one flank (16) of the tool (10) at a pivot angle () parallel to the flat surface (30) in order to prevent a one-sided collision completely by the tool (10) and at at least two different pivot angles (, ) parallel to the flat surface (30) in order to prevent a two-sided collision by the tool (10), wherein the flat surface (30) is separated into at least two machining segments (44, 44, 44), each of which is assigned an individual pivot angle (, ) of the tool (10) in order to prevent a two-sided collision.

Radius mill and cutting work method that includes a plurality of end cutting edges arrayed around a central axis O and a plurality of arc-shaped radius end cutting edges continuous with the end cutting edges on an outer peripheral side in a radial direction. The end cutting edge is divided into an inner peripheral side end cutting edge and an outer peripheral side end cutting edge in a radial direction. Second surfaces of the plurality of inner peripheral side end cutting edges are coupled at a part close to the axis O. A region of coupled second surfaces is continuous from a region including the axis O to outer peripheral sides of respective inner peripheral side end cutting edges in a radial direction in a strip shape. A width of the strip-shaped region gradually enlarges from axis O side to an outer peripheral side in a radial direction.

Square end mill includes long end cutting edge disposed from end portion on outer peripheral side in radial direction to center in the radial direction when a cutting edge portion is viewed from end face side, and short end cutting edges disposed from other end portions on outer peripheral side in radial direction to middles on center side in radial direction, first gashes disposed on regions from lines connecting end portions on center side in radial direction of the short end cutting edges to center in radial direction to the long end cutting edge on rear side in the rotation direction, second and third gashes disposed on rear and front sides in rotation direction of the first gashes, and all gashes formed in curved surface shapes depressed to a shank side on opposite side in axial direction of the cutting edge portion.

Large diameter edges formed in arc shapes having curvature radii larger than a ball radius are provided. This allows improving surface roughness of a machined surface by cutting of a planar surface with the respective large diameter edges compared with cutting of a planar surface with a ball end cutting edge formed in an arc shape having a single curvature radius. Further, since the respective large diameter edges are formed in the arc shape, compared with cutting of a curved surface with linear cutting edges, surface roughness of a machined surface can be improved by cutting a curved surface with the respective large diameter edges. Accordingly, a pick feed during the cutting of the planar surface and the curved surface with the respective large diameter edges can be increased, and therefore machining efficiency in the cutting of both of the planar surface and the curved surface can be improved.

Large diameter edges formed in arc shapes having curvature radii larger than a ball radius are provided. This allows improving surface roughness of a machined surface by cutting of a planar surface with the respective large diameter edges compared with cutting of a planar surface with a ball end cutting edge formed in an arc shape having a single curvature radius. Further, since the respective large diameter edges are formed in the arc shape, compared with cutting of a curved surface with linear cutting edges, surface roughness of a machined surface can be improved by cutting a curved surface with the respective large diameter edges. Accordingly, a pick feed during the cutting of the planar surface and the curved surface with the respective large diameter edges can be increased, and therefore machining efficiency in the cutting of both of the planar surface and the curved surface can be improved.

A surgical bur with a head that defined a single flute. The flute has a rake surface with a cutting edge and an opposed recess edge. The cutting edge is spaced further from axis of shaft of the bur than the recess edge. The rake surface is often, but not always, planar.

An end mill, preferably made of solid carbide, with a fastening section and a cutting area, in which the cutting area is formed by a core and three, four or five cutting edges arranged around core and running helically around the axis of rotation of the end mill, each one of which has a peripheral main cutting edge and a secondary cutting edge on the face of cutting area. In order to create an end mill simple to manufacture and optimized for drilling, at least one cutting edge on the face of cutting area has a single, flat or continuously curved front surface, which delimits the cutting edge in the longitudinal direction of the mill on face.