A cutting tool assembly for milling a rail top, includes a first section and a second section mounted to the first section. Each section includes a plurality of insert-receiving pockets for receiving a plurality of different types of cutting inserts. The plurality of different types of cutting inserts are arranged in a plurality of helical teeth that may be separated by a helical chip flute. In one embodiment, a first type of cutting insert is formed with a radius, R, a second type of cutting insert is formed with a radius, R1, and a third type of cutting insert is formed with a radius, R2, to perform a milling operation on three different areas of the rail top.

A circumferential milling tool (10) for cutting metal is described, which comprises a milling cutter body (14) that can be rotated about a tool axis (12) and has at least two cutting edge groups. The arrangement of the first cutting edge group results in a first average chip thickness for the cutting edges (16) of the first cutting edge group and a second average chip thickness for the cutting edges (18, 20, 22, 24, 26) of the second cutting edge group. The first average chip thickness and the second average chip thickness are substantially equal. A method for arranging cutting edges (16, 18, 20, 22, 24, 26) on a circumferential milling tool (10) that can be rotated about a tool axis (12) is presented as well.

In an aspect, a rotating tool includes a main body having a rod shape and extending along a rotation axis. The main body includes a first end, a second end, a twisted cutting edge located at a side of the first end, a twisted flute, a reverse twisted cutting edge located closer to the second end than the twisted cutting edge, and a reverse twisted flute. The reverse twisted flute is connected to the twisted flute. The twisted cutting edge includes a first part having a length from the rotation axis decreasing as approaching toward the second end.

A cutting tool is described herein that includes a body configured to rotate around a rotational axis. The cutting tool also includes a first plurality of cutting teeth each extending radially outwardly from the body, each cutting tooth of the first plurality of cutting teeth includes a cutting section positioned on a first side of a rotational plane that extends radially outwardly from the rotational axis and a non-cutting section positioned on a second, opposite side of the rotational plane. The cutting tool also includes a second plurality of cutting teeth each extending radially outwardly from the body, each cutting tooth of the second plurality of cutting teeth includes a cutting section positioned on the second side of the rotational plane and a non-cutting section positioned on the first side of the rotational plane.

Broadly contemplated herein, in accordance with at least one embodiment, is a multi-flute end mill configuration that maintains circumferential spacing between the rake surface and clearance surface adjoining two adjacent end face cutting edges, respectively, regardless of the number of flutes and the desired end face configuration.

An example end mill includes a shaft, a cutting head positioned on one end of the shaft, and an edge relief cutting head positioned on the shaft spaced apart from the cutting head. The portion of the shaft between the cutting head and the edge relief cutting head has a diameter that is less than the diameters of the cutting head and the edge relief cutting head. The end mill is rotated around a longitudinal axis of the end mill and revolved around a central axis of a hole to be cut, with the longitudinal axis radially offset from the central axis, to cut the hole with the cutting head and cut an edge relief in a leading edge of the hole with the edge relief cutting head.

A milling tool for face milling includes a tool body and a plurality of cutting members arranged successively along a periphery of the tool body. Each cutting member includes a main cutting edge provided for a roughing operation and a subset having a first, a second and a third secondary cutting edge provided for a finishing operation. The first and third secondary cutting edges extend in a direction perpendicular to an axial direction and the second secondary cutting edge extends between the first and third secondary cutting edge. The main cutting edges are situated at the same radial position and the first secondary cutting edges are situated at the same axial position. A first end point of the second secondary cutting edges successively progress radially inward and a second end point of the second secondary cutting edges successively progress radially inward and axially outward along the periphery of the tool body.

A cutting tool includes a body, a first cutting insert, a second cutting insert, and a third cutting insert. The body has a front end surface and an outer circumferential surface. The first cutting insert is attached to a first pocket. The second cutting insert is attached to a second pocket. The third cutting insert is attached to a third pocket. The first pocket has a first seat surface, a second seat surface, a third seat surface, and a first swarf discharging groove. The second pocket has a fourth seat surface, a fifth seat surface, a sixth seat surface, and a second swarf discharging groove. The third pocket has a seventh seat surface, an eighth seat surface, a ninth seat surface, and a third swarf discharging groove. In a cross section perpendicular to an axis, an angle formed between a straight line along the sixth seat surface and a tangent of the second swarf discharging groove at a boundary between the outer circumferential surface and the second swarf discharging groove is more than 90.

A cartridge for positioning a cutting insert onto a machining tool has a central longitudinal axis, along which the cutting insert is configured to be positioned and an end wall for supporting the cartridge. The end wall defines a first surface extending beyond the end wall and transversally to the central longitudinal axis. The cartridge includes a rear wall for supporting the cartridge against the machining tool and defining a second surface extending beyond the rear wall and a front clamping wall having a clamping hole. The clamping hole extends along a clamping direction and is configured to receive a clamping screw for clamping the cartridge onto the machining tool, wherein the clamping direction is arranged to intersect the first and second surfaces.

A milling method includes moving a milling tool having at least two axially spaced apart sets of cutting inserts to an axial position within a bore in a material and rotating the milling tool about a longitudinal axis. The method further includes initiating contact between the milling tool and a wall of the bore in a region of the wall having a least amount of material at the axial position. The method further includes moving the milling tool around a perimeter of the bore.