A circular saw blade includes a circular plate having a diameter, a thickness, a left face, a right face, a peripheral rim, and a central opening. A plurality of alternating teeth and gullets are disposed about the peripheral rim, each tooth having a front face facing generally toward an adjacent gullet in the cutting direction and a recess defined in the front face. A plurality of cutting inserts are affixed in the recesses in the teeth. Each insert has rake face facing generally toward the adjacent gullet in the cutting direction, a relief face extending generally toward the adjacent top face, and a cutting edge at a junction between the relief face and the rake face. Each rake face is disposed at a hook angle. The relief faces include unbeveled relief faces, left-beveled relief faces, and a right-beveled relief faces arranged in an alternating top bevel with raker pattern.

A circular saw blade includes a circular plate having a diameter, a thickness, a left face, a right face, a peripheral rim, and a central opening. A plurality of alternating teeth and gullets are disposed about the peripheral rim, each tooth having a front face facing generally toward an adjacent gullet in the cutting direction and a recess defined in the front face. A plurality of cutting inserts are affixed in the recesses in the teeth. Each insert has rake face facing generally toward the adjacent gullet in the cutting direction, a relief face extending generally toward the adjacent top face, and a cutting edge at a junction between the relief face and the rake face. Each rake face is disposed at a hook angle. The relief faces include unbeveled relief faces, left-beveled relief faces, and a right-beveled relief faces arranged in an alternating top bevel with raker pattern.

The invention relates to a method for joining hard material bodies to teeth of a saw blade, in particular of a band saw blade or circular saw blade, wherein each tooth has a tooth face and a tooth back, and the method includes steps of bringing each tooth of the saw blade into a working region, guiding each hard material body toward the tooth located in the working region, advancing a joining device into the working region, joining the hard material body to the tooth located in the working region, and withdrawing the joining device out of the working region. According to the invention, each hard material body is joined to the tooth back of each tooth.

The invention relates to a method for joining hard material bodies to teeth of a saw blade, in particular of a band saw blade or circular saw blade, wherein each tooth has a tooth face and a tooth back, and the method includes steps of bringing each tooth of the saw blade into a working region, guiding each hard material body toward the tooth located in the working region, advancing a joining device into the working region, joining the hard material body to the tooth located in the working region, and withdrawing the joining device out of the working region. According to the invention, each hard material body is joined to the tooth back of each tooth.

A circular saw blade includes a body defined by a planar metallic plate, an arbor disposed at a center of the body defining an axis of rotation for the blade, a plurality of projections extending away from a perimeter of the body, the projections each having a leading edge and a trailing edge, and a plurality of teeth disposed at the projections such that one tooth is located at the leading edge of each of the projections. A diameter of the blade is 7? inches, and a total of twenty-seven projections and twenty-seven teeth are disposed at the perimeter of the body.

A circular saw includes a body defined by a planar metallic plate, an arbor disposed at a center of the body defining an axis of rotation for the blade, a plurality of projections extending away from a perimeter of the body where the projections each have a leading edge and a trailing edge, and a plurality of teeth disposed at the projections such that one tooth is located at the leading edge of each of the projections. The teeth may be provided in a three-tooth repeating pattern in which every third tooth extends farther away from the body than other teeth of the three-tooth pattern.

A circular saw includes a body defined by a planar metallic plate, an arbor disposed at a center of the body defining an axis of rotation for the blade, a plurality of projections extending away from a perimeter of the body where the projections each have a leading edge and a trailing edge, and a plurality of teeth disposed at the projections such that one tooth is located at the leading edge of each of the projections. The teeth may be provided in a three-tooth repeating pattern in which every third tooth extends farther away from the body than other teeth of the three-tooth pattern.

A method for designing a cutting edge of a cutting element configured for removing material from a workpiece to leave therein a desired end profile (B22,B24,B26). The method comprises the steps of modeling a desired end profile (B22,B24,B26) of the workpiece, the profile having a longitudinal axis and being defined by a bottom surface (B12), a side surface (B16) and an adjustment surface (B14) extending therebetween; defining a lead profile plane (RP.sub.L) and an trail profile plane (RP.sub.T) spaced therefrom, each of the planes being oriented perpendicular to the longitudinal axis; determining a profile contour defined by the intersection line between the end profile (B22,B24,B26) and the lead profile plane (RP.sub.L). The contour profile includes a bottom contour, an adjoining contour and a side contour defined as the intersection lines between the lead profile plane (RP.sub.L) and the bottom surface (B12), the adjustment surface (B14) and the side surface (B16) respectively; designing a rake surface and a relief surface, the intersection line between which defines a cutting edge lying in the adjoining surface (B14) and spanning between the lead profile plane (RP.sub.L) and the trail profile plane (RP.sub.T). The cutting edge is designed such that in any reference plane (RP; FIG. 6A) oriented perpendicularly to the cutting edge, the intersection between each of the rake surface and the relief surface with the reference plane (RP) defines a respective rake line (RK; FIG. 7) and relief line (RF; FIG. 7), the angle (.sub.B) between the lines RK,RF) being equal to or smaller than a similar angle (.sub.B) taken along each of a plurality of similar reference planes (RP) disposed between the reference plane (RP.sub.n) and the lead profile plane (RP.sub.L).

A box-joint blade system includes left- and right-directed blades that each include a saw plate, a set of saw tips, and a set of gullets disposed between the tips. The tips of each blade are axially offset from the saw plate in opposite directions, such that the blades may be mounted on the axis of the saw in either a first configuration, with left and right saw tips outwardly offset and producing a wide cut, or a second configuration, with the tips inwardly offset and producing a narrow cut. In at least the second configuration, the tips of each blade are disposed within the gullets of the other. The tips optionally have a positive hook angle of up to 20 or more, to produce a smooth, flat-bottomed groove in a workpiece.

A cutting or grinding tool includes a blade. The blade includes a disc-shaped base metal, cutting or grinding tips (edges) provided on a peak (outer circumferential edge) of the base metal, and a protruding coating on a side face of the base metal along the entire outer circumference of the base metal.