A sharpening device for cost-effectively sharpening dulled saw blades and a method of making and using the same is provided. The sharpening device may form a tooth-like configuration adapted to rotatably grind and sharpen a saw-teeth configuration into a saw blade. The tooth-like configuration may be provided by a plurality of grinding discs and spaces alternatively stacked in a stacked configuration along an arbor that can engage a hand-held power tool. The stack configuration may be retained on the arbor through various stop mechanisms, such as a built-up section or a collar with a set screw. To prevent the stacked configuration from spinning on the arbor from torque transmission, a key way design utilizing a groove cut along the arbor and a complementary arbor hole notch may be employed. Alternatively, the arbor hole may have a shape that matches and mates with the shape of the arbor.

A sample preparation saw (10) has a base (130, 146, 14, 47), a housing (12, 76), a saw (10) assembly (30, 58) mounted to the base (130, 146, 14, 47), a dressing assembly (58), a sample clamping assembly (100) mounted to the base (130, 146, 14, 47), and a reservoir assembly (30, 58). The saw (10) assembly (30, 58) includes a blade assembly (30) with a rotating blade (24). The blade assembly (30) is movable along x-, y- and z-axes by at least two drives (27, 36). The dressing assembly (58) is operable to dress the rotating blade (24). The sample clamping assembly (100) includes a rail (102), a sample mount (104) removably positioned on the rail (102) and a saddle (106) operable to hold a sample. The reservoir assembly (30, 58) is operable to recirculate a rinse fluid sprayed on the rotating blade (24), and includes a basin (178) having a pump (180) and a series of weirs (188A, 188).

A device for grinding pre-milled and hard metal-tipped teeth of saw bands, is provided. The device comprises a feed device for feeding a temporarily formed workpiece in a timed manner, wherein the temporarily formed workpiece is formed from a plurality of saw bands which are parallel to one another. The device further comprises a clamping device which clamps the plurality of saw bands against one another, and a grinding unit for simultaneously grinding a plurality of teeth. The grinding unit comprises a grinding wheel with a plurality of grinding profiles. A corresponding method is also provided, where the grinding unit grinds both the tooth backs and the tooth faces to final dimension in exactly one linear movement.

A sharpening device for cost-effectively sharpening dulled saw blades and a method of making and using the same is provided. The sharpening device may form a tooth-like configuration adapted to rotatably grind and sharpen a saw-teeth configuration into a saw blade. The tooth-like configuration may be provided by a plurality of grinding discs and spaces alternatively stacked in a stacked configuration along an arbor that can engage a hand-held power tool. The stack configuration may be retained on the arbor through various stop mechanisms, such as a built-up section or a collar with a set screw. To prevent the stacked configuration from spinning on the arbor from torque transmission, a key way design utilizing a groove cut along the arbor and a complementary arbor hole notch may be employed. Alternatively, the arbor hole may have a shape that matches and mates with the shape of the arbor.

A method of manufacturing a saw blade includes providing a coil stock, setting a first portion of the coil stock in a first direction, setting a second portion of the coil stock in a second direction opposite the first direction, and forming a plurality of cutting teeth in the first portion and the second portion of the coil stock after the first and second portions are set.

An apparatus for positioning a feed finger engageable with a saw blade includes: a first motion system configured to move the feed finger in a first degree of freedom; a second motion system configured to move the feed finger in a second degree of freedom different than the first degree of freedom; and a third motion system configured to move the feed finger in a third degree of freedom different than the first and second degrees of freedom. The third degree of freedom includes linear translational motion in a direction having a non-zero component normal to a plane of the saw blade.

An apparatus for positioning a feed finger engageable with a saw blade includes: a first motion system configured to move the feed finger in a first degree of freedom; a second motion system configured to move the feed finger in a second degree of freedom different than the first degree of freedom; and a third motion system configured to move the feed finger in a third degree of freedom different than the first and second degrees of freedom. The third degree of freedom includes linear translational motion in a direction having a non-zero component normal to a plane of the saw blade.