A gear machining apparatus creates a gear on a workpiece W by moving a gear cutting tool relatively with respect to the workpiece along the direction of the rotation axis of the workpiece W while synchronously rotating the gear cutting tool and the workpiece. One of a workpiece rotation speed controlling portion and a tool rotation speed controlling portion varies the rotation speed of one of the workpiece and the gear cutting tool and the other one of the workpiece rotation speed controlling portion and the tool rotation speed controlling portion synchronizes the rotation speed of the other one of the workpiece and the gear cutting tool with one of the rotation speed of the workpiece and the gear cutting tool.

A method of machining a tooth flank of a gear with a gear machining tool. The method comprises rotating the tool and bringing the tool and the tooth flank into contact. Relative movements are provided between the tool and the gear to traverse the tool across the tooth flank along a path whereby the path produces a tooth flank geometry of a form which, when brought into mesh with a mating tooth flank under no load or light load to form a tooth pair, provides a motion graph curve comprising a sinusoidal portion (62, 89, 91, 90, 63) and a parabolic portion (92).

A skiving cutter includes a cutting edge portion in which a tooth trace extends in a direction inclined with respect to an axis of a base. The cutting edge portion is segmented into a plurality of segmented cutting edges by cutting edge grooves extending in a direction intersecting the tooth trace. A helix angle is different according to positions of the plurality of segmented cutting edges.

The invention relates to a peeling wheel for manufacturing a toothing on a gear wheel by skiving. The peeling wheel includes a toothing, which is formed by a plurality of equally shaped cutting teeth arranged and distributed around the rotational axis of the peeling wheel at a first pitch and at least one deviating cutting tooth, whose shape is different from the shape of the equally shaped cutting teeth. The cutting teeth include cutting edges with which they come into chip removing engagement with the material of the gear wheel during the skiving processing.

In order to be able to produce toothings with such a peeling wheel with increased freedom in the design, the invention proposes that the deviating cutting tooth is arranged outside of the first pitch (p).

The invention also relates to a method for producing a toothing on a gear wheel by skiving using a peeling wheel.

A device, a method and a computer program product for machining a workpiece, in particular for cutting teeth into a workpiece, includes a base, a workpiece spindle mounted rotatably about a first axis (A) for receiving the workpiece, a first machining head having a first tool spindle mounted rotatably relative to a first tool axis for receiving a first machining tool, and a second machining head having a second tool spindle mounted rotatably relative to a second tool axis for receiving a second machining tool. At least the first machining head is provided with the first machining tool for power skiving the workpiece and at least the second machining head is variably positionable and/or variably orientable relative to the first machining head and independently of the first machining head.

A method for machining of ball tracks of an inner race of a constant velocity joint includes the step of providing a power skiving tool having a plurality of cutting members and a first axis of rotation and providing a work piece having an outer envelope surface extending along an axis of rotation. The first axis of rotation of the power skiving tool is arranged at a first distance from the axis of rotation of the work piece and oriented at a first angle. A first rotational speed to the power skiving tool and a second rotational speed to the work piece and a relative movement between the work piece and the power skiving tool, is applied such that the cutting members engage the outer envelope surface to machine the ball tracks. A cutting insert and a power skiving cutting tool are also provided.

A skiving tool comprising a cutter head (2) having a plurality of cutter blade mounting and positioning slots (8) arranged spaced, preferably equidistant, about the periphery (7) of the cutter head with the blade slots, and hence the cutting blades (4), preferably oriented perpendicular to the axis of rotation (A) of the cutter head. Alternatively, the blade slots may be inclined from the perpendicular orientation by less than 50 degrees, preferably less than 20 degrees, thereby forming a conical shaped cutter. Additionally, the blade slots may be positioned to extend radially from the cutter head axis whereby the longitudinal axis of a cutter blade will intersect the cutter head axis, or the blade slots may be radially offset from the cutter head axis. The blade slots may have any cross-sectional shape such as square, rectangular or those types having generally V-shaped seating surfaces (10) comprising a pair of angled mounting surfaces (12, 14) each less than 90 degrees. In contrast to known cutting blade configurations, the cutting blade (4) of the present invention has its cutting face (16) formed in a surface of the cutting blade that is located opposite to the seating surface or V-shaped seating surfaces (13, 15) of the cutting blade.

The invention relates to a method and a machine tool for hard finishing toothed gearing, particularly internally toothed portions (3), in which method a toothed hard finishing tool (W) which rotates about its axis of rotation is brought into rolling machining engagement with the machined toothed gearing in one pass or in a plurality of passes of differing radial infeed depth under an advance motion with a direction component parallel to the axis of rotation (C) of the machined toothed gearing and under a non-null axis crossing angle, and material is removed from the machined toothed gearing with a tooth flank region (4a) of the machine tool gearing with tooth thickness increasing in the tooth trace direction from the end face (5) facing the machined toothed gearing.

A method for producing a toothed workpiece gear, wherein the workpiece gear is clamped or fastened to a workpiece spindle, and a cutting tool having cutting teeth is clamped or fastened to a tool spindle. The tool spindle and the workpiece spindle are rotationally driven at a coupling ratio of the angles of rotation thereof having a periodic non-linearity or an axial distance from each other that changes periodically. The cutting teeth machine forms left and right tooth flanks of the teeth of the workpiece gear using left and right cutting edges in a chip-removing manner. A radial run-out error or a pitch error of the cutting tool is determined. The flank line shape errors of the right and left tooth flank resulting from the radial run-out error or the pitch error are reduced by the periodic non-linearity of the coupling ratio or the periodic change in the axial distance.

A method for producing a toothed workpiece gear, wherein the workpiece gear is clamped or fastened to a workpiece spindle, and a cutting tool having cutting teeth is clamped or fastened to a tool spindle. The tool spindle and the workpiece spindle are rotationally driven at a coupling ratio of the angles of rotation thereof having a periodic non-linearity or an axial distance from each other that changes periodically. The cutting teeth machine forms left and right tooth flanks of the teeth of the workpiece gear using left and right cutting edges in a chip-removing manner. A radial run-out error or a pitch error of the cutting tool is determined. The flank line shape errors of the right and left tooth flank resulting from the radial run-out error or the pitch error are reduced by the periodic non-linearity of the coupling ratio or the periodic change in the axial distance.