Method for cutting a gear (4) from a metal workpiece (2), in which a tooth flank, still having an oversize compared with its predefined final geometry, of the gear is, in one or more cutting passes in cutting engagement with one or more cutting tools (10) fed thereto, hard-fine finished with a geometrically undefined cutting edge made of cutting grains incorporated in a binder matrix, in order to produce a reflective property, existing in the final geometry, of its surface, wherein, in a cutting pass of a cutting tool (10b), both an elastically resilient mounting of the cutting grains set by its binder matrix acts on this surface property, and a cutting reduction of the oversize by at least 2 m at the tooth flank is realized by a compressive preload, set via the infeed of the cutting tool, to which the cutting engagement is subjected; as well as a gear-cutting tool and a machine tool for this purpose.

A grinding worm being a dressable grinding worm, wherein a first section of the grinding worm has a first abrasive grain which is incorporated in a matrix material and wherein a second section of the grinding worm has second abrasive grain which is incorporated in the matrix material. The first abrasive grain and the second abrasive grain differ from one another in terms of grain size and/or grain material. A transition section is formed between the first section and the second section, in which both the first abrasive grin and the second abrasive grain are incorporated in fie matrix material, wherein the first section, the second section and the transition section have the same matrix material and wherein an intermixing of the first abrasive grain and the second abrasive grain is formed at least in sections in the transition section.

The present disclosure relates to a method for the gear manufacturing machining of a workpiece by a diagonal-generating method, in which the workpiece is subjected to gear tooth machining by the rolling off of a tool, wherein an axial feed of the tool takes place during the machining with a diagonal ratio given by the ratio between the axial feed of the tool and the axial feed of the workpiece. According to the present disclosure, the diagonal ratio is changed within the course of the machining of a workpiece.

A method including the following steps of: grinding a number of toothed components using a dressable grinding tool; carrying out a rolling test of two or more of the toothed components; dressing of the grinding tool, wherein a dressing requirement of the grinding tool is determined prior to dressing; and wherein the dressing requirement of the grinding tool is determined on the basis of results of the rolling test of the two or more components.

A gear-grinding multilayer grindstone includes: a first thread-shaped grindstone and a second thread-shaped grindstone that are fixed to each other, such that the first and second thread-shaped grindstones have a rotational axis that is common to the first and second thread-shaped grindstones; and a thread-shaped groove that is provided in a first outer circumferential surface of the first thread-shaped grindstone and a second outer circumferential surface of the second thread-shaped grindstone. The thread-shaped groove extends continuously over the first outer circumferential surface and the second outer circumferential surface. The second thread-shaped grindstone is constituted by abrasive cloths that are laminated on each other, and has a higher elasticity than the first thread-shaped grindstone.

Provided are: a screw-shaped grindstone for grinding gears that has a simple configuration and is capable of grinding gears with high precision; and a method for grinding gears. The screw-shaped grindstone (20) for grinding gears, which grinds a workpiece (W1) by rotating while meshing with the workpiece (W1), comprises a screw-shaped grindstone (21) that grinds the workpiece (W1), and a screw-shaped grindstone (22) that is linked to the screw-shaped grindstone (21) on the same axis, and grinds the workpiece (W1), which has been ground by the screw-shaped grindstone (21). A plurality of grinding ranges (L1, L2) that are sectioned at prescribed lengths in the width direction of the grindstone are established with respect to the screw-shaped grindstones (21, 22), and each grinding range (L1, L2) of the screw-shaped grindstones (21, 22) serves as the range of use per workpiece (W1).

A gear grinding unit, capable of grinding a tooth flank of a gear to have fine surface roughness without requiring any special shaping work such as dressing, includes a threaded grinding part which is rotatable around a rotation axis (S.sub.1) and engages with a tooth of a gear to be ground. Through a rotational motion of the threaded grinding part, a tooth flank of the gear is ground. The threaded grinding part includes a plurality of flexible abrasive sheets each including a virtual circle having a diameter that equals a root diameter (D.sub.A) of the threaded grinding part and a bulge part bulging radially outward from the virtual circle. With the bulge parts of the abrasive sheets mutually shifted around the rotation axis (S.sub.1), the abrasive sheets are overlapped along the rotation axis (S.sub.1) to form the threaded grinding part.

A method for grinding a workpiece includes a first grinding step in which a gear-shaped workpiece and a grinding tool are meshed and rotated, whereby a workpiece tooth surface is ground with a grinding tooth surface, a first correction information generating step in which first correction information is generated by inverting a first deflection waveform, and a second grinding step in which in a state where the workpiece and the grinding tool are meshed and rotated, a rotational speed of the workpiece or the grinding tool is changed based on the first correction information, whereby the workpiece tooth surface is ground with the grinding tooth surface.