A method for the grinding finish machining of an already toothed gearwheel workpiece in an NC-controlled machine tool, comprising the following steps: a. providing the gearwheel workpiece in the machine tool, b. providing a first grinding tool in the machine tool, c. providing a second grinding tool in the machine tool, d. grinding machining of at least one tooth flank of the gearwheel workpiece using the first grinding tool, e. grinding machining of at least one tooth flank in the transition region to the tooth head of the gearwheel workpiece using the second grinding tool in the machine tool to generate a head edge rounding on the gearwheel workpiece, f. further grinding machining of at least one tooth flank of the gearwheel workpiece using the first grinding tool and/or the second grinding tool in the machine tool.

A method for grinding the toothing or the profile of a workpiece that has an axis of rotation and wherein an allowance is ground away from the surface of the tooth flanks of the toothing or the profile. The method includes the following steps: a) measuring the position of the surface of the tooth flanks of the toothing or the profile, wherein the measuring is carried out in at least two positions of the workpiece, which are arranged offset in the direction of the axis of rotation; b) determining the actually existing allowance of the workpiece that has not yet been ground, based on the measurement values from step a); c) determining at least one grinding parameter so that the material removal per time has a predetermined value or does not exceed a predefined value during grinding; and d) grinding the workpiece with the grinding parameters established in step c).

The present disclosure relates to a process for machining a gear workpiece (100) comprising a plurality of tooth spaces (6), each of which is defined by two tooth flanks (5.1, 5.2); in said process, a gear tooth-forming tool (1) is used in order to provide at least one subset of all the tooth flanks (5.1, 5.2) with a non-periodically distributed modification of the flank geometry.

A method for grinding a workpiece with a toothing or a profile, in which, in a single workpiece clamping operation in the grinding machine, the toothing or the profile is pre-machined using a rough-grinding tool in a first step and then the toothing or the profile is finished using a smooth-grinding tool in a second step. Simultaneously with the first working step, the toothing or the profile is measured by at least one sensor, wherein a geometric variable defining the toothing or the profile or a variable linked to the geometry is measured, and wherein the deviation of the measured geometric variable or of the variable linked to the geometry is determined from a target value in the machine control.

A method for extracting a gear tooth profile edge based on an engagement-pixel image edge tracking method includes defining a transmission ratio relationship between a cutter and an envelope tooth profile, setting a cutter profile step size and an envelope step size, acquiring instantaneous contact images at different engaging times, and performing a binarization processing on each curve envelope cluster image; sweeping a boundary of an envelope curve cluster, acquiring pixel points of the edge; preliminarily tracking a tooth profile edge, and then performing a secondary extraction and compensation on the pixel points; calibrating coordinates of a cutter profile; extracting a pixel coordinate of an instantaneous engaging point; converting the pixel points among different instantaneous engaging images; extracting a final tooth profile coordinate of the gear, and performing a tooth shape error analysis and a contact line error analysis.

A method of preparing a machining process of a toothed workpiece rotatably drivable around its rotation axis, the machining process to be executed by a tool rotatably drivable around its rotation axis, wherein, for establishing a synchronized matching engagement of the tool with the workpiece toothing, a contact with the workpiece can be or is generated by performing a movement via a positioning axis, and, by means of a surveillance of a movement dedicated to an axis of motion, a contact to the workpiece is used for establishing information about a relative rotary position of the workpiece, whereby the contact is made by a portion of the tool and the dedicated axis of motion is an axis capable to move or rotate the workpiece or the tool but which is not the positioning axis.

Apparatus with a rotationally drivable receptacle for a grinding tool to be tested, wherein the apparatus comprises: an optical testing apparatus arranged such that the grinding tool, while being rotatably driven, is at least partially irradiated by light emanating from an emitter of the testing apparatus, and that at least a portion of the light from the grinding tool is reflectable in the direction towards a sensor of the testing apparatus, wherein the sensor is adapted to provide test information, a computing device which is designed for processing the test information in order to determine a 3-dimensional vector model of the grinding tool from macroscopic basic information, a memory in which a target vector model is stored, a computing device which is designed for comparing the vector model with the target vector model in order to enable the determination of deviations between the vector models.

A method for grinding a gear toothing, in which a target value with a tolerance range is defined for the tooth width. The method includes: a) measuring the location of the surface of the tooth flanks of the gear at least two axial positions offset in the direction of the axis of rotation; b) determining the actually present allowance of the gear based on the measured values determined in step a); c) grinding the toothing by radial infeed of the grinding tool relative to the toothing, c1) wherein the radial infeed corresponds to the target value of the tooth width, if the determination under step b) indicated that such an allowance is present on all tooth flanks that material will be removed from all tooth flanks, or c2) wherein the radial infeed takes place at a value higher than the target value of the tooth width, the higher value still corresponding to the tolerance range for the tooth width, if the determination under step b) indicated that such an allowance is present on all tooth flanks that material will be removed from all tooth flanks only with increased radial infeed.

The invention relates to a device for machining workpieces with precut teeth; having a workpiece support and at least one workpiece spindle arranged on the workpiece support for clamping a workpiece (8). A centering device (20.1) for the workpieces comprises a probe holder (30) with a centering probe (26), which operates in a contactless manner, and a base element (37). The probe holder is connected to the base element such that the probe holder has a variable radial distance to the workpiece spindle axis. The base element is designed as a slide which can be moved relative to the workpiece support. A linear guide for the base element allows a movement of the base element relative to the workpiece support. An adjustment drive for the centering device can be arranged above the centering device on a backrest of the workpiece support.

The present disclosure relates to a method for gear skiving a workpiece, wherein: in a first step, the geometry of a tool, in particular of a skiving wheel, is measured for the machining of the workpiece in a state clamped in an apparatus for gear skiving machining; and in a subsequent further step, machining kinematics are determined for the gear skiving in dependence on the measured geometry of the tool characterized in that the absolute location of a cutting edge of the tool in the apparatus is determined in the first step.