A method for the location determination of the involutes of a pre-gear cut workpiece within a gear-cutting machine using a gear-cut tool comprising the method steps: generating first and second relative movements between the workpiece and the tool; detecting respective, resulting first and second contact between a first tooth flank of the tool and a first tooth flank of the workpiece; and detecting a respective first and second set of coordinates for representing the relative movement of the workpiece and the tool; and determining the angles of rotation, the feeds, the axial distance and the crossed-axes angle of the tool and the workpiece based on the first and second set of coordinates and subsequent calculation of the location of the involutes on the basis of the angles of rotation, the feeds, the axial distance and the crossed-axes angle.

The application relates to a method for the automatic determination of the geometrical dimensions of a tool having a machining region in worm thread form, in particular of a grinding worm, in a gear cutting machine, wherein at least one parameter of the tool is automatically detected and/or determined by means of at least one sensor.

The present disclosure relates to a method and to an apparatus for chamfering and deburring gear cut workpieces, especially of large-volume gear cut workpieces, using a deburring apparatus which is arranged on or at the cutting head of a gear cutting machine and which at least partially utilizes the machine axes of the gear cutting machine to chamfer and to deburr gear teeth along a tooth contour.

A method for automated machining of gear components, comprising machining a gear component in a gear-cutting machine, performing an inline test of the gear component, wherein the inline test provides at least one test value, and comparing the at least one test value with at least one default value, and if the result of the comparison is positive, then outputting the gear component as a good part, and if the result of the comparison is negative, then transferring the gear component to an external measuring device for carrying out an offline measurement, performing the offline measurement of the gear component, wherein the offline measurement provides at least one measured value, and comparing the measured value with the test value, and if the comparison detects a deviation of the measured value from the at least one test value, then automatically making an adaptation of the inline test.

An internal gear machining method and an internal gear machining device, are provided for grinding of a tooth profile of an internal gear using a barrel-shaped threaded grinding wheel. An NC device functions as a tooth profile error correction means and reduces a measured pressure angle error of a workpiece at a tooth face by correcting the radial position, the lateral position of the grinding wheel, the turning angle of the grinding wheel, and the helical motion; reduces a measured error in the direction of a tooth trace of the workpiece at a tooth face by correcting the helical motion; and reduces a measured tooth thickness error of the workpiece at a tooth face by correcting the radial position, the lateral position of the grinding wheel, and the helical motion.

The invention discloses a method for measuring and evaluating gear precision. The method includes steps of scanning a tested gear and building up an actual model of the tested gear via scanned data; overlapping the actual model of the tested gear with a standard 3D model; selecting a section of the overlapped model to compare; judging if the point on the actual model section exceeds a tolerance zone selected on the actual model. The method makes the measurement data of the gear direct, visible, simple and easily-understood, and needs not too professional technological background; the method needs not professional measuring device of the gear so that the investment to professional instruments can be reduced; the data information is comprehensive, and every data characteristic of the gear face can be completely controlled; the tested data can be directly read to design or use in analysis software; the efficiency is high and the method can be used for online measurement of gear spare parts in volume production, thus the product quality is easy to manage; moreover, the method can be applicable to the data systematic management of the gear product, tracking and analysis of complex data.

A machine tool for machining pre-toothed workpieces has a workpiece carrier, a workpiece spindle with a workpiece spindle housing and a workpiece spindle shaft. The machine tool has a meshing sensor, a calibration piece, and a sensor controller which is designed to perform the following procedure: Moving the meshing sensor relative to the workpiece spindle into a calibration position in which the meshing sensor is located at the calibration piece 10; determining a response behavior of the meshing sensor by the sensor controller moving the meshing sensor relative to the calibration piece and meanwhile receiving sensor calibration signals of the meshing sensor, and moving the meshing sensor into a workpiece measuring position in which the meshing sensor is located at the workpiece, the workpiece measuring position depending on the determined response behavior.

A method for operating a gear cutting machine comprising the following steps: machining a first workpiece (1) in the machine, wherein the first workpiece (1) heats up due to the machining, determining at least one characteristic workpiece variable in the first workpiece (1) in the heated state, wherein a measuring device of the machine is used for the determination, determining a compensation on the basis of the at least one characteristic workpiece variable of the first workpiece (1) and at least one characteristic workpiece variable of a reference workpiece, wherein the characteristic workpiece variable of the reference workpiece is determined in the machine after a steady-state temperature has been reached, at least one compensation value is determined in the course of determining the compensation, adjusting of the machine setting by taking into account the at least one compensation value, and machining a further workpiece (2) in the machine.

A master gearwheel for the rolling test of gearings, wherein the master gearwheel has a gearing having a number of teeth, wherein the master gearwheel has at least two segments, wherein one tooth or several teeth of the teeth are assigned to each of the segments and wherein the teeth of one of the segments has a geometry which is different from the geometry of the teeth of another of the segments.

A gear inspection system comprises a spindle that receives a gear for inspection. The spindle includes an arbor with a central tapered structure, an annular substrate coupled to securements, each securement having a post and a ball. The arbor includes a bias member (which could be the posts of the securements) to bias the securements toward the central tapered structure such that the securements maintain contact with the central tapered structure regardless of a location of the annular substrate. The gear inspection system also includes a fixing mechanism that positions the gear on the spindle, a laser that emits a signal at a point of interest of the gear creating a reflected signal, and a receiver that receives the reflected signal. A processor transforms inputs from a user interface into adjustment instructions wherein an adjustment in a certain orientation is independent of an adjustment in other orientations.