This wire elective discharge machine includes: a relative movement control unit that performs an end surface detection operation a predetermined number of times; a storage control unit that stores, in a storage unit, a relative location of a wire electrode to a workpiece table when it is determined that a wire electrode is in contact with a workpiece in each end surface detection operation; and a data extraction unit that extracts, as effective data, a plurality of relative locations located in the order of a predetermined range in a middle when the plurality of relative locations are arranged in ascending order; and an end surface location determination unit that determines the location of an end surface of the workpiece on the basis of the effective data.

It is a purpose of the present invention to provide a wire electrical discharge machining system allowing a wire electrical discharge machining device and a robot to operate in conjunction with each other with high efficiency. A wire electrical discharge machining system 1 includes wire electrical discharge machining devices 7, 11, and 15, and a robot unit 17 that mounts a workpiece on the wire electrical discharge machining device. The wire electrical discharge machining devices 7, 11, and 15 may each perform either rough machining with supported cores or finishing machining after the cores are removed. Subsequently, core processing may be performed by means of a corresponding dedicated apparatus. Also, the core processing may be performed by means of a single common apparatus. The robot unit 17 mounts and collects the workpiece so as to allow these wire electrical discharge machining apparatuses to effectively operate, thereby providing wire electrical discharge machining with improved efficiency for the overall system.

It is a purpose of the present invention to provide a wire electrical discharge machining system allowing a wire electrical discharge machining device and a robot to operate in conjunction with each other with high efficiency. A wire electrical discharge machining system 1 includes wire electrical discharge machining devices 7, 11, and 15, and a robot unit 17 that mounts a workpiece on the wire electrical discharge machining device. The wire electrical discharge machining devices 7, 11, and 15 may each perform either rough machining with supported cores or finishing machining after the cores are removed. Subsequently, core processing may be performed by means of a corresponding dedicated apparatus. Also, the core processing may be performed by means of a single common apparatus. The robot unit 17 mounts and collects the workpiece so as to allow these wire electrical discharge machining apparatuses to effectively operate, thereby providing wire electrical discharge machining with improved efficiency for the overall system.

A wire electrical discharge machine includes a first voltage applying circuit, a second voltage applying circuit, and a switch controller. The first voltage applying circuit includes a first DC power source for applying a positive polarity voltage across an electrode gap, and a first switch for on/off-switching of application of the positive polarity voltage. The second voltage applying circuit includes a second DC power source for applying a reverse polarity voltage to the electrode gap, and a second switch for on/off-switching of application of the reverse polarity voltage. The switch controller controls the first switch and the second switch so that the first switch and the second switch are not turned on simultaneously. The first DC power source and the second DC power source are set up so that the absolute value of the reverse polarity voltage is lower than the absolute value of the positive polarity voltage.

A machine learning device provided in a controller for controlling a wire electrical discharge machine uses state variables (including data relating to a correction amount, a machining path, machining conditions, and a machining environment) observed by a state observation unit and determination data acquired by a determination data acquisition unit to machine-learn a correction for a machining path. Using the learning result, the machining path can be corrected automatically and accurately on the basis of a partial machining path, the machining conditions and the machining environment of the machining performed by the wire electrical discharge machine.

To automatically change and set machining conditions suitable for a plate thickness even when machining paths of a rough machining step and an end surface finishing step are different in level difference machining in which the plate thickness changes during machining. In a wire electric discharge machining method and a wire electric discharge machining apparatus of the disclosure, an XY-plane of a workpiece stand is divided into small regions to form a plurality of divided regions, and a plate thickness of the workpiece is detected and stored in association with the divided regions. Thereafter, whether there is a level difference ahead of a traveling direction of a machining path is estimated according to plate thickness information associated with the divided regions and a plate thickness of the workpiece at a current machining position, and machining conditions are changed.

It is a purpose of the present invention to provide a wire electrical discharge machining system allowing a wire electrical discharge machining device and a robot to operate in conjunction with each other with high efficiency. A wire electrical discharge machining system 1 includes wire electrical discharge machining devices 7, 11, and 15, and a robot unit 17 that mounts a workpiece on the wire electrical discharge machining device. The wire electrical discharge machining devices 7, 11, and 15 may each perform either rough machining with supported cores or finishing machining after the cores are removed. Subsequently, core processing may be performed by means of a corresponding dedicated apparatus. Also, the core processing may be performed by means of a single common apparatus. The robot unit 17 mounts and collects the workpiece so as to allow these wire electrical discharge machining apparatuses to effectively operate, thereby providing wire electrical discharge machining with improved efficiency for the overall system.

A wire electrical discharge machine for performing electrical discharge machining on a workpiece to be machined by applying voltage to an electrode gap formed between a wire electrode and the workpiece to generate electrical discharge at the electrode gap under predetermined machining conditions while conveying the wire electrode along a transfer path, includes: a wire breakage detector for detecting a breakage of the wire electrode; a position calculator for calculating the breakage position of the wire electrode in the transfer path; and an adjustment unit for adjusting the machining conditions when the breakage position is in a predetermined section of the transfer path.

A program editing device edits a machining program in which a machining path along which a wire electrode of a wire electrical discharge machine machines a workpiece is defined. The machining program includes a plurality of blocks corresponding to respective multiple partial paths into which the machining path is divided, each of the blocks including path information indicating the corresponding partial path. The program editing device includes an analyzer analyzing the machining program and thereby identifying a predetermined shape pattern formed by a series of the multiple partial paths in the machining path, an information generator generating shape information corresponding to the identified predetermined shape pattern, and an editor inserting the shape information into the machining program.

A wire electric discharge machining apparatus includes upper and lower wire guide units including wire guides configured to position and guide a wire electrode and a jet nozzle configured to supply a jet flow coaxially with the wire electrode, and a core holding pad having a through-hole passing therethrough in an upward/downward direction, and in which a plurality of protrusion sections having an equal distance from upper surfaces thereof to a lower surface of the workpiece are formed. The core holding pad is disposed on the lower wire guide unit such that the core holding pad approaches the lower surface of the workpiece as closely as possible.