Methods of repairing a part having a firtree-shaped feature requiring rework are disclosed. An embodiment of the method includes receiving the part having the firtree-shaped feature requiring rework. The part is installed in a machine configured for wire electrical discharge machining (EDM). A location of the firtree-shaped feature relative to a datum of the machine is then determined. Wire EDM is performed on the firtree-shaped feature.

Methods and systems for wire-electro discharge machining of components are described. The method comprises machining a first component by moving a wire-EDM electrode along a first set of cutting paths associated with a plurality of cutting passes, the cutting paths determined based on a desired profile shape of the component, obtaining a cutting parameter of the first component post-machining, determining a first modified cutting path for a second component based on the cutting parameter, and machining the second component by moving the wire-EDM electrode along a second set of cutting paths associated with the plurality of cutting passes, the second set of cutting paths comprising the first modified cutting path.

Methods and systems for wire-electro discharge machining of components are described. The method comprises machining a first component by moving a wire-EDM electrode along a first set of cutting paths associated with a plurality of cutting passes, the cutting paths determined based on a desired profile shape of the component, obtaining a cutting parameter of the first component post-machining, determining a first modified cutting path for a second component based on the cutting parameter, and machining the second component by moving the wire-EDM electrode along a second set of cutting paths associated with the plurality of cutting passes, the second set of cutting paths comprising the first modified cutting path.

A core moving device is provided, including a core adsorption holding part for adsorbing and moving a core cut out of a workpiece with a magnetic force of a magnet. The core adsorption holding part includes: a rod member, a distal end portion of which is constituted of the magnet; a bottomed cylindrical member which has a bottom surface on a distal end portion side and into which the rod member is inserted from a base end portion side; and a cylindrical member drive part which moves the bottomed cylindrical member forward, wherein the bottomed cylindrical member, on one hand, moves backward to adsorb the core to the magnet and, on the other hand, moves forward to remove the core adsorbed to the magnet.

A core moving device is provided, including a core adsorption holding part for adsorbing and moving a core cut out of a workpiece with a magnetic force of a magnet. The core adsorption holding part includes: a rod member, a distal end portion of which is constituted of the magnet; a bottomed cylindrical member which has a bottom surface on a distal end portion side and into which the rod member is inserted from a base end portion side; and a cylindrical member drive part which moves the bottomed cylindrical member forward, wherein the bottomed cylindrical member, on one hand, moves backward to adsorb the core to the magnet and, on the other hand, moves forward to remove the core adsorbed to the magnet.

A manufacturing method of a textured and coated electrode wire, comprising: selecting a copper-zinc alloy as a core material, preparing, by means of electroplating/hot-dipping, a metal zinc coating on a surface of the wire material, then performing pre-treatment on the coated electrode wire by means of discontinuous diffusion annealing to obtain a coated electrode wire material having a multi-layer structure of Zn/β-brass & γ-brass/α-brass, and then using multiple cold drawing treatments and a stress-relief annealing treatment to modify the electrode wire and obtain a textured and coated electrode wire material. Compared to conventional copper alloy electrode wires and zinc-coated electrode wires, the material has advantages of a fast cutting speed, low cutting cost, low environmental pollution, etc., wherein the cutting speed increases by 12% or more when compared with copper alloy electrode wire, the wire breakage rate during cutting processes decreases by 30%, and the replacement time interval of an ion-exchange resin filter for cooling water increases by 10%.

A method of machining a feature in a component using a machine having a support rotatable about a rotation axis and having a cutting tool movable relative to the component, the component being mounted on the support for rotation about a central axis of the component, the method includes: determining coordinates of at least three points on a reference surface of the component, the at least three points being circumferentially offset from one another relative to the central axis; determining an angular correction to apply to the cutting tool based on the coordinates of the at least three points; and machining the feature in the component using the cutting tool angled with the angular correction.

A wire electrical discharge machining system allows a wire electrical discharge machining device and a robot to operate in conjunction with each other with high efficiency. A wire electrical discharge machining system 1 includes wire electrical discharge machining devices 7, 11, and 15, and a robot unit 17 that mounts a workpiece on the wire electrical discharge machining device. The wire electrical discharge machining devices 7, 11, and 15 may each perform either rough machining with supported cores or finishing machining after the cores are removed. Subsequently, core processing may be performed by a corresponding dedicated apparatus. Also, the core processing may be performed by a single common apparatus. The robot unit 17 mounts and collects the workpiece so as to allow these wire electrical discharge machining apparatuses to effectively operate, thereby providing wire electrical discharge machining with improved efficiency for the overall system.

A wire electrode for wirecut electrical discharge machining (WEDM) having a carbonaceous surface layer is disclosed. The wire electrode can include a core material, an outermost carbonization layer, and a phase transition layer between the core material and the carbonization layer.

A wire electrode for wirecut electrical discharge machining (WEDM) having a carbonaceous surface layer is disclosed. The wire electrode can include a core material, an outermost carbonization layer, and a phase transition layer between the core material and the carbonization layer.