A pulsed electrochemical machining (pECM) system including a tool body defining a tool axis and a proximal end and a distal end. The tool body includes one or more electrodes, each of the one or more electrodes defining a working surface at the distal end of the tool axis configured to face a workpiece. Electrolyte at least partially fills an interelectrode gap defined by the working surface at the distal end of the tool axis and a target surface of the workpiece. A first flow block coupled to the tool body and a second flow block coupled to the workpiece are configured to form at least one seal surrounding at least a portion of a perimeter of the interelectrode gap, and the at least one seal is configured to reduce or eliminate flow of the electrolyte out of the portion of the perimeter of the interelectrode gap.

A pulsed electrochemical machining (pECM) system including a tool body defining a tool axis and a proximal end and a distal end. The tool body includes one or more electrodes, each of the one or more electrodes defining a working surface at the distal end of the tool axis configured to face a workpiece. Electrolyte at least partially fills an interelectrode gap defined by the working surface at the distal end of the tool axis and a target surface of the workpiece. A first flow block coupled to the tool body and a second flow block coupled to the workpiece are configured to form at least one seal surrounding at least a portion of a perimeter of the interelectrode gap, and the at least one seal is configured to reduce or eliminate flow of the electrolyte out of the portion of the perimeter of the interelectrode gap.

An electrical discharge machining (EDM) electrodes and associated methods are provided. An EDM electrode includes a holder rotatable about a rotation axis and a plurality of electrode elements attached to the holder and circumferentially arranged around the rotation axis. Respective positions of the electrode elements are radially adjustable relative to the rotation axis.

An electrical discharge machining (EDM) electrodes and associated methods are provided. An EDM electrode includes a holder rotatable about a rotation axis and a plurality of electrode elements attached to the holder and circumferentially arranged around the rotation axis. Respective positions of the electrode elements are radially adjustable relative to the rotation axis.

The object of the present invention is to make it possible to maintain a stable electric discharge and to achieve a stable quality and machining performance even when a work having a non-uniform composition is machined.

A wire electric discharge machining device performs electric discharge machining on a work while controlling an inter-electrode distance between a wire and the work based on an inter-electrode voltage between the wire and the work so as to match a set target voltage. The wire electric discharge machining device includes an inter-electrode voltage measuring unit that measures the inter-electrode voltage, an actual amplitude calculating unit that calculates an amplitude of the measured inter-electrode voltage, and a target voltage correcting unit that corrects the target voltage in such a way that the calculated amplitude approaches the target amplitude that is set to a value larger than zero.

The object of the present invention is to make it possible to maintain a stable electric discharge and to achieve a stable quality and machining performance even when a work having a non-uniform composition is machined.

A wire electric discharge machining device performs electric discharge machining on a work while controlling an inter-electrode distance between a wire and the work based on an inter-electrode voltage between the wire and the work so as to match a set target voltage. The wire electric discharge machining device includes an inter-electrode voltage measuring unit that measures the inter-electrode voltage, an actual amplitude calculating unit that calculates an amplitude of the measured inter-electrode voltage, and a target voltage correcting unit that corrects the target voltage in such a way that the calculated amplitude approaches the target amplitude that is set to a value larger than zero.

An electrical machining method comprises machining a workpiece by an electrical machining device comprising an electrode; increasing a feedrate of the electrode at a first acceleration if a discharge current passing through the electrode and the workpiece is lower than a discharge current reference; and decreasing the feedrate of the electrode at a second acceleration if the discharge current is higher than the discharge current reference, wherein the second acceleration has an absolute value higher than that of the first acceleration.

An electrical discharge machining (EDM) electrodes and associated methods are provided. An EDM electrode includes a holder rotatable about a rotation axis and a plurality of electrode elements attached to the holder and circumferentially arranged around the rotation axis. Respective positions of the electrode elements are radially adjustable relative to the rotation axis.

An electrical discharge machining (EDM) electrodes and associated methods are provided. An EDM electrode includes a holder rotatable about a rotation axis and a plurality of electrode elements attached to the holder and circumferentially arranged around the rotation axis. Respective positions of the electrode elements are radially adjustable relative to the rotation axis.

An electric discharge machining (EDM) system includes an electrode set having a plurality of electrodes. Each electrode is electrically-isolated from the other electrodes. The EDM system includes a power supply configured to generate an electric discharge between a workpiece and the electrode set to remove material from the workpiece. The power supply includes a multi-loop driver system and an AC-to-DC component that outputs DC electric power. The multi-loop driver system includes a plurality of power loop circuits coupled to an output of the AC-to-DC component. Each power loop circuit is electrically-isolated from other power loop circuits and is coupled to at least one electrode. The multi-loop driver system includes a drive controller coupled to the power loop circuits. The drive controller is configured to transmit at least one control signal to at least one power loop circuit to drive the AC-to-DC component to generate the electric discharge.