An electrical discharge machining apparatus and an electrical discharge machining method with adjustable machining parameters comprise a carrier and an electrical discharge machining (EDM) unit. The carrier is used for placing a to-be-machined object defined with a machining target area. A discharge electrode of the electrical discharge machining (EDM) unit is used to cut the machining target area of the to-be-machined object along a first cutting direction with at least one machining parameter, the machining parameter is correspondingly adjusted when a specified parameter of the to-be-machined object changes to a first numerical value, thereby using the adjusted machining parameter to perform a second cutting step on the machining target area of the to-be-machined object. A segmented cutting technology for solving a problem that a cutting speed (mm.sup.2/min) is slowed down and a total cutting time is prolonged due to changes of the specified parameter of electrical discharge machining cutting.

A control device of a wire electric discharge machine and a machine learning device are provided that can appropriately and readily determine a correction parameter. The control device, which optimizes the correction parameter for wire electrical discharge machining process, includes a machine learning device configured to learn the correction parameter for the wire electrical discharge machining process. The machine learning device includes a state observation unit configured to observe, as a state variable, condition data indicative of a condition for the wire electrical discharge machining process, a determination data acquisition unit configured to acquire determination data indicative of the correction parameter of the case where machining precision is favorable in the wire electrical discharge machining process, and a learning unit configured to learn the correction parameter in association with the condition for the wire electrical discharge machining process using the state variable and the determination data.

An electric discharge machine includes a DC power supply, a main switching element, a polarity switching circuit, a pulse generator, a detector, and a discharge controller. The DC power supply supplies a current to a machining gap. The pulse generator switches the main switching element and one of a positive switching element and a reverse switching element of the polarity switching circuit at a predetermined switching frequency. The detector detects an interpolar voltage in the machining gap. The discharge controller includes a storage that stores a coefficient indicating a removal quantity per discharge count for each operation pattern, and a calculator that calculates the discharge count from the interpolar voltage and estimates the removal quantity from the discharge count and the coefficient according to the operation patterns.

A wire electrical discharge machining apparatus includes a servo controller that controls the relative speed of a wire electrode in relation to a workpiece, in accordance with a machining parameter; a machining electrical current control unit that controls the electrical discharge energy produced between poles; an electrical discharge determination unit that determines whether electrical discharge has occurred between the poles within a unit time; and a machining parameter setting unit that sets a machining parameter, which is for during the approach to a machining end surface, to a first parameter, and sets the machining parameter to a second parameter when the number of times that electrical discharge has been determined to have occurred has reached a prescribed number of times.

A wire electrical discharge machining apparatus includes a servo controller that controls the relative speed of a wire electrode in relation to a workpiece, in accordance with a machining parameter; a machining electrical current control unit that controls the electrical discharge energy produced between poles; an electrical discharge determination unit that determines whether electrical discharge has occurred between the poles within a unit time; and a machining parameter setting unit that sets a machining parameter, which is for during the approach to a machining end surface, to a first parameter, and sets the machining parameter to a second parameter when the number of times that electrical discharge has been determined to have occurred has reached a prescribed number of times.

It is a purpose of the present invention to provide a wire electrical discharge machining system allowing a wire electrical discharge machining device and a robot to operate in conjunction with each other with high efficiency. A wire electrical discharge machining system 1 includes wire electrical discharge machining devices 7, 11, and 15, and a robot unit 17 that mounts a workpiece on the wire electrical discharge machining device. The wire electrical discharge machining devices 7, 11, and 15 may each perform either rough machining with supported cores or finishing machining after the cores are removed. Subsequently, core processing may be performed by means of a corresponding dedicated apparatus. Also, the core processing may be performed by means of a single common apparatus. The robot unit 17 mounts and collects the workpiece so as to allow these wire electrical discharge machining apparatuses to effectively operate, thereby providing wire electrical discharge machining with improved efficiency for the overall system.

It is a purpose of the present invention to provide a wire electrical discharge machining system allowing a wire electrical discharge machining device and a robot to operate in conjunction with each other with high efficiency. A wire electrical discharge machining system 1 includes wire electrical discharge machining devices 7, 11, and 15, and a robot unit 17 that mounts a workpiece on the wire electrical discharge machining device. The wire electrical discharge machining devices 7, 11, and 15 may each perform either rough machining with supported cores or finishing machining after the cores are removed. Subsequently, core processing may be performed by means of a corresponding dedicated apparatus. Also, the core processing may be performed by means of a single common apparatus. The robot unit 17 mounts and collects the workpiece so as to allow these wire electrical discharge machining apparatuses to effectively operate, thereby providing wire electrical discharge machining with improved efficiency for the overall system.

A wire electrical discharge machine includes a first voltage applying circuit, a second voltage applying circuit, and a switch controller. The first voltage applying circuit includes a first DC power source for applying a positive polarity voltage across an electrode gap, and a first switch for on/off-switching of application of the positive polarity voltage. The second voltage applying circuit includes a second DC power source for applying a reverse polarity voltage to the electrode gap, and a second switch for on/off-switching of application of the reverse polarity voltage. The switch controller controls the first switch and the second switch so that the first switch and the second switch are not turned on simultaneously. The first DC power source and the second DC power source are set up so that the absolute value of the reverse polarity voltage is lower than the absolute value of the positive polarity voltage.

A wire electrical discharge machine includes a first voltage applying circuit, a second voltage applying circuit, and a switch controller. The first voltage applying circuit includes a first DC power source for applying a positive polarity voltage across an electrode gap, and a first switch for on/off-switching of application of the positive polarity voltage. The second voltage applying circuit includes a second DC power source for applying a reverse polarity voltage to the electrode gap, and a second switch for on/off-switching of application of the reverse polarity voltage. The switch controller controls the first switch and the second switch so that the first switch and the second switch are not turned on simultaneously. The first DC power source and the second DC power source are set up so that the absolute value of the reverse polarity voltage is lower than the absolute value of the positive polarity voltage.

The object of the present invention is to make it possible to maintain a stable electric discharge and to achieve a stable quality and machining performance even when a work having a non-uniform composition is machined.

A wire electric discharge machining device performs electric discharge machining on a work while controlling an inter-electrode distance between a wire and the work based on an inter-electrode voltage between the wire and the work so as to match a set target voltage. The wire electric discharge machining device includes an inter-electrode voltage measuring unit that measures the inter-electrode voltage, an actual amplitude calculating unit that calculates an amplitude of the measured inter-electrode voltage, and a target voltage correcting unit that corrects the target voltage in such a way that the calculated amplitude approaches the target amplitude that is set to a value larger than zero.