A replacement determination method: detects the remaining length of the electrode; detects the electrical discharge commencement position, being the position of the electrode when electrical discharge starts; detects the throughole position, being the position of the electrode when the workpiece is pierced; sets the required length for the electrode as required for machining the next throughhole, on the basis of the difference between the detected electrical discharge commencement position and the detected throughole position; compares the detected remaining length and the set required length; and determines whether or not electrode replacement is required.

A replacement determination method: detects the remaining length of the electrode; detects the electrical discharge commencement position, being the position of the electrode when electrical discharge starts; detects the throughole position, being the position of the electrode when the workpiece is pierced; sets the required length for the electrode as required for machining the next throughhole, on the basis of the difference between the detected electrical discharge commencement position and the detected throughole position; compares the detected remaining length and the set required length; and determines whether or not electrode replacement is required.

An erosion device and a corresponding method are disclosed for machining a hollow-cylindrical workpiece, wherein the device is elongated and/or formed in the manner of a tube or cylinder and is characterized in that at least two rotationally acting drives (A1, A2), each with a drive shaft (AW1, AW2), and also an erosion electrode (E), interacting with the drives (A1, A2) and formed in the manner of a ring or disc, are provided. The drives (A1, A2) and the electrode (E) are adapted in size and extent to the internal diameter of the workpiece (W) to be machined, so that the device can be introduced into the respective hollow-cylindrical workpiece (W) and can be positioned at the location respectively to be machined or the region to be machined in the workpiece (W), and the erosion electrode (E) can be pivoted or can be rotated by a coupled pivoting or rotating movement of the at least two drives (A1, A2).

An erosion device and a corresponding method are disclosed for machining a hollow-cylindrical workpiece, wherein the device is elongated and/or formed in the manner of a tube or cylinder and is characterized in that at least two rotationally acting drives (A1, A2), each with a drive shaft (AW1, AW2), and also an erosion electrode (E), interacting with the drives (A1, A2) and formed in the manner of a ring or disc, are provided. The drives (A1, A2) and the electrode (E) are adapted in size and extent to the internal diameter of the workpiece (W) to be machined, so that the device can be introduced into the respective hollow-cylindrical workpiece (W) and can be positioned at the location respectively to be machined or the region to be machined in the workpiece (W), and the erosion electrode (E) can be pivoted or can be rotated by a coupled pivoting or rotating movement of the at least two drives (A1, A2).

A method for checking a geometry of an electric discharge machining electrode is described. The method comprises the following steps: providing a file containing a native 3D-model of the electric discharge machining electrode; providing a manufactured electric discharge machining electrode based on the native 3D-model; light scanning a set of images of the manufactured electric discharge machining electrode in different positions and generating therewith a scanned 3D-model of the manufactured electric discharge machining electrode; comparing the native 3D-model and the scanned 3D-model and generating electrode compensation coordinates for an electric discharge machining apparatus, to correct an electrode path during electric discharge machining.

In a wire electric discharge machine that machines a blade section of a cutting tool, in a state in which a rod-shaped reference jig is fixed to a rotary axis, a position on an outer circumferential surface of the reference jig is measured at each rotation position and stored. A rotational run-out error is calculated based on the stored rotational run-out position information, and a machining program is corrected to cancel the rotational run-out error.

In a wire electric discharge machine that machines a blade section of a cutting tool, in a state in which a rod-shaped reference jig is fixed to a rotary axis, a position on an outer circumferential surface of the reference jig is measured at each rotation position and stored. A rotational run-out error is calculated based on the stored rotational run-out position information, and a machining program is corrected to cancel the rotational run-out error.

A machine learning apparatus includes: a state observation unit that observes a characteristic shape, an adopted plan, and a determination result as state variables, the characteristic shape representing a shape of a part of a product of wire electric discharge machining, adjustment of machining conditions being deemed as necessary for the part of the product, the adopted plan being an adjustment method selected from among one or more adjustment methods for adjusting the machining conditions to improve machining performance for the part indicated by the characteristic shape, the determination result indicating whether implementation of the adopted plan is effective in improving machining performance for the part corresponding to the characteristic shape; and a learning unit that learns the machining condition adjustment method according to a data set created based on the state variables.

It is provided an electrolysis and grinding combined machining device and method. The device includes a machine tool bed, a vertical moving mechanism and a horizontal moving mechanism which are provided on the machine tool bed. An electrode clamping device is provided on the vertical moving mechanism, and the electrode clamping device is configured to fix a tool electrode. An electrolysis tank is provided on the horizontal moving mechanism. A workpiece to be machined is placed in the electrolysis tank. The tool electrode includes a metal wire and abrasive materials distributed on a surface of the metal wire. The tool electrode and the workpiece to be machined are electrically connected with a pulse power source. A current sensor is arranged between the workpiece and the pulse power source. A data acquisition card is connected to the current sensor; the data acquisition card is electrically connected with an industrial personal computer.

It is provided an electrolysis and grinding combined machining device and method. The device includes a machine tool bed, a vertical moving mechanism and a horizontal moving mechanism which are provided on the machine tool bed. An electrode clamping device is provided on the vertical moving mechanism, and the electrode clamping device is configured to fix a tool electrode. An electrolysis tank is provided on the horizontal moving mechanism. A workpiece to be machined is placed in the electrolysis tank. The tool electrode includes a metal wire and abrasive materials distributed on a surface of the metal wire. The tool electrode and the workpiece to be machined are electrically connected with a pulse power source. A current sensor is arranged between the workpiece and the pulse power source. A data acquisition card is connected to the current sensor; the data acquisition card is electrically connected with an industrial personal computer.