The present invention is an electrochemical machining tool equipped with a tool body that comprises: an electrode that extends along an axial line and inside which a flow channel through which an electrolytic solution flows towards the tip end is formed; an insulating layer covering the outer circumferential surface of the electrode so as to expose the tip end face of the electrode; and a flow channel-partitioning part for partitioning the flow channel into a first flow channel containing the axial line and a second flow channel positioned on the outer circumferential side of the first flow channel. The electrochemical machining tool has a configuration in which a fluid outflow section for directing electrolytic solution, which is flowing through the second flow channel, outward in the radial direction of the tool body is formed on a portion of the circumference of the tool body.

A wire electrical discharge machine obtains position error information indicating a position error in a planar direction in a workpiece placed on a mounting table after relative positions between a first guide unit and a second guide unit are changed, and calculates a position of the workpiece with the corrected position error in the planar direction in a state where a wire electrode is inclined according to an inclined state of the workpiece by using this position error information.

A wire electrical discharge machine obtains position error information indicating a position error in a planar direction in a workpiece placed on a mounting table after relative positions between a first guide unit and a second guide unit are changed, and calculates a position of the workpiece with the corrected position error in the planar direction in a state where a wire electrode is inclined according to an inclined state of the workpiece by using this position error information.

A method for electrical discharge machining a workpiece includes the steps of: presenting an elongate electrode to the workpiece with a spark gap therebetween; flowing a dielectric fluid in the gap; eroding the workpiece by electrical discharge between the tip of the electrode and the workpiece; displacing the electrode in a direction aligned with the long axis of the electrode to maintain the gap as the electrode wears and the workpiece is eroded; and simultaneously with the displacement, producing vibratory movement of the electrode, the vibratory movement being aligned with the long axis of the electrode.

A method for electrical discharge machining a workpiece includes the steps of: presenting an elongate electrode to the workpiece with a spark gap therebetween; flowing a dielectric fluid in the gap; eroding the workpiece by electrical discharge between the tip of the electrode and the workpiece; displacing the electrode in a direction aligned with the long axis of the electrode to maintain the gap as the electrode wears and the workpiece is eroded; and simultaneously with the displacement, producing vibratory movement of the electrode, the vibratory movement being aligned with the long axis of the electrode.

A manufacturing method is provided during which a workpiece is electrical discharge machined using an electrode to form an aperture in the workpiece. A first voltage is measured indicative of a gap voltage between the electrode and the workpiece using a first measurement device to provide a first measurement signal indicative of the first voltage. Movement of the electrode is controlled using the first measurement signal. A second voltage is measured indicative of the gap voltage using a second measurement device to provide a second measurement signal indicative of the second voltage. A determination is made whether the electrode has broken through the workpiece using the second measurement signal.

A manufacturing method is provided during which a workpiece is electrical discharge machined using an electrode to form an aperture in the workpiece. A first voltage is measured indicative of a gap voltage between the electrode and the workpiece using a first measurement device to provide a first measurement signal indicative of the first voltage. Movement of the electrode is controlled using the first measurement signal. A second voltage is measured indicative of the gap voltage using a second measurement device to provide a second measurement signal indicative of the second voltage. A determination is made whether the electrode has broken through the workpiece using the second measurement signal.

Provided is a wire electric discharge machine which processes a workpiece by applying prescribed pulse power between a traveling wire electrode and the workpiece, wherein in the machine: a working liquid is supplied to nozzles, which jet the working liquid in the traveling direction of the wire electrode, by means of supply pumps by adhering, to the workpiece, the nozzles; the supply pumps are controlled through constant pressure control for controlling the pressure of the working liquid supplied to the nozzles to a prescribed constant pressure; the frequency of a current is measured, the current being supplied to the supply pumps, which supply the working liquid to the nozzles, by moving the workpiece to the wire electrode in a traverse direction of the traveling direction of the wire electrode; and the supply pump control is switched from the constant pressure control to a constant flow rate control, for supplying the working liquid of a constant flow rate to the nozzles, when the measured frequency exceeds a threshold frequency.

Provided is a wire electric discharge machine which processes a workpiece by applying prescribed pulse power between a traveling wire electrode and the workpiece, wherein in the machine: a working liquid is supplied to nozzles, which jet the working liquid in the traveling direction of the wire electrode, by means of supply pumps by adhering, to the workpiece, the nozzles; the supply pumps are controlled through constant pressure control for controlling the pressure of the working liquid supplied to the nozzles to a prescribed constant pressure; the frequency of a current is measured, the current being supplied to the supply pumps, which supply the working liquid to the nozzles, by moving the workpiece to the wire electrode in a traverse direction of the traveling direction of the wire electrode; and the supply pump control is switched from the constant pressure control to a constant flow rate control, for supplying the working liquid of a constant flow rate to the nozzles, when the measured frequency exceeds a threshold frequency.

In some examples, a pulsed electrochemical machining (pECM) system including a first tool body including a first electrode defining a working surface at a distal end of the tool axis configured to face a workpiece and a second tool body including a second electrode defining a working surface at a distal end of the tool axis configured to face a workpiece. The system includes a mechanical system configured to position the working surface of the first tool body relative to the workpiece and configured to position the working surface of the second tool body relative to the workpiece. The system includes an electrolyte system configured to supply electrolyte to a first interelectrode gap and a second interelectrode gap and a power supply configured to generate a pulsed direct current between the first tool body and the workpiece and the second tool body and the workpiece.