A method of operating an electrochemical machining system includes selectively performing an electrochemical machining process by an electrochemical machine of the electrochemical machining system in a macromachining mode or a micromachining mode by controlling a purity level of a machining liquid supplied to the electrochemical machine.

A method for electrical discharge machining a work piece using rectangular processing pulses includes forming the rectangular processing pulses by discharging one or multiple discrete delay lines that comprise multiple storage elements. The storage elements are arranged as part of a feed line to a spark gap on a section of the feed line near the spark gap. The discrete delay lines are connected to a guide head by an electrode-side contact unit and are connected to the work piece by a work piece-side contact unit.

A method of operating an electrochemical machining system includes selectively performing an electrochemical machining process by an electrochemical machine of the electrochemical machining system in a macromachining mode or a micromachining mode by controlling a purity level of a machining liquid supplied to the electrochemical machine.

The disclosure provides a machining program generating device of a wire discharge machine, a machining program generating method, a wire discharge machining system and a machined object manufacturing method. The machining method of the wire discharge machine of the disclosure includes: a processing of forming and machining a claw part on at least one of a machining path of a machining groove and a machining path of a dividing line for dividing a core that forms an inner part of a workpiece separated by the machining groove; and a processing of separating the core from the workpiece by dividing at the dividing line.

The invention relates to a stylus manufacturing method for a contact probe, the stylus including a stick-shaped body, a stem formed continuous to an end of the body and having a diameter smaller than that of the body, and a tip formed continuous to an end of the stem and having a diameter larger than that of the stem. The method includes: primary electrical-discharge-machining of subjecting a leading end of a stick-shaped base material to electrical-discharge-machining to form the tip, a stem end being continuous to the tip and having the same diameter as the stem, and a temporary tapered portion having a diameter increasing from the stem end toward a base end of the base material; polishing of the tip formed in the primary electrical-discharge-machining; and after the polishing, secondary electrical-discharge-machining of subjecting the base material at least at the temporary tapered portion to electrical-discharge-machining to form the stem.

A method of manufacturing a gear, the method includes applying a first charge to a workpiece and applying a second, opposite charge to an electrochemical machining (ECM) attachment, the ECM attachment having a pattern. The method further includes simultaneously forming a plurality of surfaces of a gear tooth in the workpiece using the pattern of the ECM attachment while applying the first charge to the workpiece and applying the second charge to the ECM attachment and turning the workpiece and the ECM attachment in opposite rotational directions. The plurality of surfaces includes at least one end face and a top land of the gear tooth.

A controller for a wire electrical discharge machine that machines a workpiece along a machining path by relatively moving the workpiece and a wire electrode to each other while generating electric discharge across an electrode gap between the workpiece and the wire electrode, includes: a machining surface state acquisition unit configured to acquire the state of a machining surface of the workpiece; and a machining path setting unit configured to specify an excessively machined portion of the workpiece based on the acquired state of the machining surface and set an approach point at which the wire electrode is made to approach the machining surface from a machining start point, so as to avoid the excessively machined portion.

The invention relates to a machine having a base (300) and at least one work station (306) that has a module (50) for electrochemically machining a workpiece (51). The module comprises: a frame (54); and an electrode arrangement, having at least one electrode (60, 160), which is mechanically connected to the frame, and a drive (56, 156) for moving this electrode, which drive is attached to the frame; a workpiece holder (310, 311) for separably attaching the workpiece; and a positioning device (312, 313) for displacing the workpiece holder and the module relative to each other.

A method for producing of a metal component that is electrochemically machined to remove material, wherein an electrode is positioned adjacent to and, by a duct gap, spaced from a component portion to be machined, and in the presence of an electrolyte a current and a voltage are applied to the electrode and the component. The electrode is moved toward the component from an initial position to a terminal position. In a first operating mode material is removed using a permanently applied current and voltage, a constant electrolyte flow through the duct gap, and a constant advancement of the electrode from the initial position toward the component while maintaining a first gap width. Upon achieving a predetermined removal depth, a changeover to a second operating mode occurs and the electrode is moved cyclically between a non-operating position and an operating position having a second gap width smaller than the first gap width. A current pulse and voltage pulse are applied only in the operating position, and the electrolyte flows through the gap at least in the non-operating position. The second operating mode is maintained until a desired final geometry.

A device for the electrochemical processing of a metal workpiece, including a plurality of electrodes that by way of respective linear drive units are movable in a linear manner relative to the workpiece from an initial position to a terminal position, the electrodes having a reproduction face that is directed toward the workpiece, wherein at least three electrodes are provided, the electrodes being disposed so as to be offset around the circumference of the workpiece and by way of the reproduction faces of the electrodes during the entire readjustment movement from the initial position to the terminal position engaging across one another in portions so as to be in contact, and by way of the reproduction faces of the electrodes delimiting a fluid duct that in a closed manner encircles the circumference of the workpiece.