A turbine blade is secured with a turbine disk by a retention assembly. The retention assembly is secured with the disk by forming a diffusion joint with the disk.

The disclosure relates to a tip member configured to be coupled to a blade structure for a turbomachine. A body of the tip member includes: a first surface configured to engage a radially outboard end of the blade structure, a second surface positioned opposite the first surface, and at least one perimeter sidewall positioned between the first and second surfaces, wherein the at least one perimeter sidewall has an airfoil cross-section; and an opening passing through the body from the first surface to the second surface, and having a single directional orientation therebetween, wherein the opening is sized to receive a post positioned on the radially outboard end of the blade structure.

System (10) and methods (1000) for structural braze repair of high gamma prime nickel base gas turbine components (1). The system may include a controller (200) operably connected to a heating system (100), e.g., a vacuum furnace, for controlling heat temperatures of the furnace for a specified or predetermined time period. A damaged component is placed in the furnace and heated to a first temperature, which is held for the specified time period before being cooled to about room temperature. The component is then heated to a second temperature higher than the first temperature, which is held for a second time period before being cooled again to about room temperature. After cooling the component may be braze repaired at a third temperature equal to or higher than the previous temperatures for a third time period.

A gas turbine engine component may include an airfoil extending radially from a base to a blade tip, the airfoil including a pressure sidewall and a suction sidewall each extending between a leading edge and a trailing edge opposite the leading edge, an internal cooling circuit extending from the base to the blade tip; and a squealer tip. The squealer tip may include a first and a second squealer tip rail adjacent to the first squealer tip rail, and a squealer tip cap extending between the first and second squealer tip rails. The blade tip, the first and second squealer tip rails, and the squealer tip cap may define an internal squealer tip cooling channel. The blade tip may define a supply aperture that fluidly connect the internal cooling circuit and the internal squealer tip cooling channel.

A method for repairing a damaged leading or trailing edge region of a metallic turbine blade, which has a suction-side blade wall, a pressure-side blade wall and a leading edge and a trailing edge, includes: removing the damaged leading or trailing edge region, with a cutout being formed; providing a replacement part which can be inserted in form-fitting fashion into the cutout and which restores the intended geometry of the turbine blade; inserting the replacement part in form-fitting fashion into the cutout in a predetermined insertion direction, and cohesively connecting the replacement part to the turbine blade, wherein mechanical connection of the replacement part and turbine blade using separate fastening elements is performed in addition to the cohesive connection.

A process of repairing a component includes identifying a void in a component; determining at least one approximate physical configuration of the void; inserting borescope into the component in order to view the void; providing a repair rod approximately equivalent to at least one of the least one approximate physical configuration of the void; inserting the repair rod into component; confirming insertion of the repair rod in the void; separating the repair rod to leave a repair plug in the void; and depositing braze paste over the repair plug in the void.

Various aspects include a composite component (also known as a Shear Enabled Regionally Engineered Facet (SEREF)) and methods of forming such a component. In some cases, a method includes: forming a slot in a main body of a metal alloy component, the slot extending at least partially through a wall of the metal alloy component, the forming of the slot including forming an angled main body interface in the wall of the metal alloy component; forming a coupon for coupling with the slot in the metal alloy component, the coupon having an angled coupon interface complementing the angled main body interface; and brazing the coupon to the main body at the slot to form a composite component.

Systems and methods for moving a substrate to a vision system using a robot; using the vision system to determine where a braze material is to be applied to the substrate; moving the substrate to a braze dispenser using the robot; applying a braze material to the substrate using the braze dispenser based on the determination from the vision system; and using the vison system to determine whether to apply additional braze to the substrate, including for the substrate of a component for gas turbine engine, such as configured for use in an aircraft.

A manganese-containing, cobalt-based alloy with zirconium, tantalum and carbon, and good cohesive joint connections, is provided.

Various aspects include a composite component (also known as a Shear Enabled Regionally Engineered Facet (SEREF)) and methods of forming such a component. In some cases, a method includes: forming a slot in a main body of a metal alloy component, the slot extending at least partially through a wall of the metal alloy component, the forming of the slot including forming an angled main body interface in the wall of the metal alloy component; forming a coupon for coupling with the slot in the metal alloy component, the coupon having an angled coupon interface complementing the angled main body interface; and brazing the coupon to the main body at the slot to form a composite component.