B23K9/0216

Weaving control method and weaving control system
12005528 · 2024-06-11 · ·

A weaving control method in fillet welding. On a surface perpendicular to a welding direction, a position of the welding torch is set such that a weaving reference line passes through a base point on a weld line, and at least five fixed end points are set, and positions of the fixed end points are set such that one or more of the fixed end points are provided on each of both sides across the weaving reference line and a reference end point a being on the weaving reference line and having the shortest distance between a tip and a base metal is provided. The weaving operation is performed such that the welding torch moves between the fixed end points along with a trajectory forming a polygon when viewed from the welding direction.

Method for manufacturing laminated molding, and laminated molding

A method for manufacturing an additively-manufactured object, includes: an additively-manufacturing step of building a layered body by depositing a weld bead obtained by melting and solidifying a filler metal, the layered body having an opening along a forming direction of the weld bead and an internal space surrounded by the weld bead; and a closing step of forming a closing wall portion connecting an edge portion of the opening with the weld bead for closing. In the additively-manufacturing step, the opening is formed with a width dimension larger than a bead width of the weld bead, and in the closing step, the closing wall portion having a width dimension larger than the bead width is formed by the weld bead to close the opening.

WELDING AND CONSTRUCTION CONDITION SETTING SYSTEM, WELDING ROBOT SYSTEM, WELDING AND CONSTRUCTION CONDITION SETTING METHOD, AND WELDING AND CONSTRUCTION CONDITION SETTING PROGRAM

A welding and processing condition setting system includes an input device, a display device, a control device, and a database. The input device receives a retrieving operation of at least processing condition information input by an operator. The control device is configured to extract a processing condition parameter of the processing condition information from at least one of master condition data and user condition data according to the retrieving operation, extract a welding condition parameter of welding condition information corresponding to the extracted processing condition parameter from at least one of the master condition data and the user condition data, and calculate an evaluation item which is a result obtained by evaluating at least one of a welding amount and a working efficiency in the extracted welding condition parameters. The display device displays at least one parameter of the welding condition parameters, and the evaluation item.

ELECTRODE HOLDER FOR EASY WEAVING MOTION
20190126382 · 2019-05-02 ·

The present invention provides a welding rod holder for easy weaving motion, comprising: a main body part including a case, and a driving handle driving a driving part while being installed in the case; the driving part installed in the main body part, including a driving motor, a small bevel gear rotating while being connected to a driving shaft of the driving motor, and a large bevel gear rotating at a reduced speed while being connected to the small bevel gear in a perpendicular direction; a weaving part formed to be connected to the driving part including a weaving frame where an installation space is formed inside, a slider fixated by being connected to one plane of the weaving frame, a protrusion and a groove formed in turn on both sides and an upper protruding bar and a lower protruding bar separated from each other formed to protrude in the installation space and moved up and down by adhering to a rotating sphere, and the rotating sphere eccentrically connected to a close point close to a center of the large bevel gear through an axis rotating in a state of adhering to the upper and lower protruding bar; and an operation part including a center rod installed in the case in a forward and backward direction and connected to a cable and installed with a welding rod, a pair of circular plates formed on the center rod located in the case while being separated from each other, and a saw-toothed wheel formed on each circular plate making the center rod rotate from side to side by being geared with the slider.

MIG/MAG welding of carbon steel with rotating arc and Ar/He/O2 gas mixture

The invention relates to a ternary gaseous mixture formed from argon, helium and oxygen, characterized in that it is formed from between 19.5 and 20.5% of helium, between 2.7 and 3.3% of Oi, and argon for the remainder (volume %), and to the use thereof as gaseous protection in a method of electric arc welding of at least one steel part to carbon, using a fusible filler wire. Preferably, the welded parts overlap or cover each other and the rotary arc welding takes place where the parts overlap.

Arc welding robot system
10232457 · 2019-03-19 · ·

To provide an arc welding robot system that displays a current waveform graphically during arc welding and realizes parameter adjustment on a display screen. An arc welding robot system comprises a robot controller and a teaching operation terminal. The robot controller comprises: an arc sensor; and a welding current storage unit that stores the current value of a welding current detected by the arc sensor during implementation of the arc welding. The teaching operation terminal comprises: a control unit; and a display on which data is displayed. The control unit comprises: a welding current display unit that displays the current value and the waveform of the welding current in any weaving cycle on the display; a sampling current area display unit that displays a sampling current area on the display; and a current waveform display shift unit that shifts the waveform of the welding current in a temporal axis direction on the display unit.

MULTI-PASS WELDING METHOD, MULTI-PASS BUTT WELDED JOINT, AND LAMINATION PATTERN CALCULATION METHOD FOR A MULTI-PASS WELD

A multi-pass welding method is provided for minimizing bead sagging and forming a welded joint having a good weld metal surface, even during multi-pass welding in a horizontal orientation, and a multi-pass butt welded joint and a lamination pattern calculation method for a multi-pass weld formed by the method. The weld metal has a plurality of layers from the rear surface of a base material to the front surface thereof. The plurality of layers include a finishing layer having at least two layers including an end layer; and a ground layer for forming the finishing layer. A boundary layer, which is the layer of the ground layer adjacent to the finishing layer, is formed such that the position of an upper plate-side weld is closer to the front surface of the base material than the position of a lower plate-side weld.

WELDING DEVICE AND METHOD FOR CONTROLLING WELDING DEVICE

A welding apparatus includes an articulated robot having a plurality of drive shafts, an end effector supported by the articulated robot, a tip shaft drive mechanism, and a drive control unit. The tip shaft drive mechanism is provided between a tip drive shaft of the articulated robot and the end effector and allows a tip shaft of the end effector to perform a weaving operation. The drive control unit drives the articulated robot and the tip shaft drive mechanism. The tip shaft drive mechanism includes a first-axis drive unit which drives the tip shaft in a first-axis direction that is perpendicular to the tip shaft of the end effector and a second-axis drive unit which drives the tip shaft in a second-axis direction that is perpendicular to the tip shaft and the first-axis direction.

WELDING POWER SUPPLY IDENTIFICATION OF REMOTE SWITCH OPERATION
20190030635 · 2019-01-31 ·

A welding system includes a power supply configured to output a series of welding waveforms for generating a welding current in a consumable welding electrode, and a wire feeder that advances the electrode toward a weld puddle during a welding operation. The wire feeder includes a subcircuit having a switching device and parallel resistance, the subcircuit being connected in series with the electrode such that the welding current flows through the subcircuit. The switching device is controllable between conducting and nonconducting states. The wire feeder includes a controller operatively connected to the switching device that controls switching operations of the switching device. The power supply is configured to remotely identify occurrences of the switching operations in the wire feeder and control the welding waveforms based on the occurrences of the switching operations.

Parallel state-based controller for a welding power supply

An arc welding system includes a welding torch, an electrode, and a power supply having a switching-type power converter connected to the torch. A parallel state-based controller is connected to the power converter and provides a waveform control signal thereto for controlling its operations. The controller generates a motion control signal for controlling movements of the electrode and/or the torch. A sensor senses welding voltage or welding current. A memory stores a welding state table comprising sequential control states, and stores a motion control system state table comprising further sequential control states. The welding waveform is defined in the welding state table. The controller controls the operations of the power converter through the waveform control signal according to the welding state table, simultaneously adjusting the motion control signal according to the motion control system state table. The controller transitions between control states according to the signal received from the sensor.