Disclosed is an orbital welding system for welding the joints of tubes of tube plates of heat exchangers, including: a programmer generator; an orbital welding head; and a first supply line of an inert gas for TIG welding. The orbital welding head includes: a welding torch; a stopping system for the torch against a tube plate; an expandable centring tool for fixing the orbital welding head at one of the tubes; an actuator for the centring tool; and a second supply line for a pressurized gas to operate the actuator. In the orbital welding system, the second supply line for a pressurized gas is branched off at a point from the first supply line and carries the same inert gas.

Properties and performance of weld material between metals in a weldment is controlled by modifying one or more of the nitrogen content and the carbon content to produce carbide (e.g. MC-type), nitride and/or complex carbide/nitride (e.g. MX-type) type precipitates. Fusion welding includes (i) adjusting shield gas composition to increase nitrogen/carbon gas and nitride/carbide species, (ii) adjusting composition of nitrogen/carbon in materials that participate in molten welding processes, (iii) direct addition of nitrides/carbides (e.g. powder form), controlled addition of nitride/carbide forming elements (e.g. Ti, Al), or addition of elements that increase/impede solubility of nitrogen/carbon or nitride/carbide promoting elements (e.g. Mn), and (iv) other processes, such as use of fluxes and additive materials. Weld materials have improved resistance to different cracking mechanisms (e.g., hot cracking mechanisms and solid state cracking mechanisms) and improved tensile related mechanical properties.

A system for welding two pipes includes a first pipe clamp, a second pipe clamp, a weld torch, an inspection detector, a motor, one or more processors, and a grinder. The weld torch is configured to create a weld joint between the pipes at an interface region between the pipes. The inspection detector is configured to emit an inspection beam of radiation. The motor is operatively associated with the inspection detector to direct the inspection beam of radiation along the weld joint between the pipes. The one or more processors are operatively associated with the inspection detector to determine a profile of the weld joint between the pipes. The grinder is configured to grind at least a portion of the weld joint between the pipes based on the profile of the weld joint between the pipes.

In this welding control method for a portable welding robot that moves along a guide rail, for using the portable welding robot to weld a workpiece including a groove: a groove shape detection position is established in at least one location in a welding sector extending from a welding starting point to a welding end point; the groove shape at a groove shape detection position P.sub.n is sensed by means of a detecting means of the portable welding robot, which is moving along the guide rail; groove shape information is calculated from detection data obtained by the sensing; and a welding condition is acquired on the basis of the groove shape information.

A design for tank fabricating equipment and system comprises a frame supporting opposing arms for supporting one or more tank shells. The opposing arms pivotally engage opposing sides of the tank shells to force them into a circular cross-sectional shape. The arms are provided with rollers for aligning the tank shell with adjacent components during fabrication. In some embodiments, the rollers are provided with a circumferential channel to accommodate welding seams and to ensure alignment of butt joints.

A method of connecting together two unit elements (2, 4) of an undersea fluid transport pipe that is subjected to fatigue, by welding together two metallic or bi-metallic unit pipe elements that have been put into abutment via their respective free ends (2a, 4a), the welding being done by making three distinct weld beads (6, 8, 10), with a last weld bead (8) being deposited between two lateral first weld beads (6, 10), and being followed directly by controlled sanding of the weld beads in order to apply compression stresses on them.

A welding system can manage wire feeders such that unused wire feeders are conveniently stowed. The welding system include two or more wire feeders individually attachable to a welding torch. The welding system includes one or more mount points to secure unused wire feeders and enable convenient swapping of an active wire feeder.

Embodiments are directed to an orbital welding system, including customized orbital weld head fixtures, and computer-controlled programs for performing homogeneous orbital welds. In one scenario, an orbital welding system includes a controller, a shield gas supply system that supplies gases to an orbital welding tool, an electrical supply system that supplies an electrical current to the orbital welding tool, and the orbital welding tool, which includes a welding electrode that is configured to weld two or more items together using the supplied electrical current and the gases supplied by the gas supply system. The controller generates control signals that direct the orbital welding tool, the electrical supply system, and the gas supply system to homogeneously orbital weld the at least two items together, so that the at least two items are homogeneously welded together without using a filler material. Various other methods, systems, and apparatuses are also described.

A method of providing an inert atmosphere to the inside of a piping assembly prior to and during welding, including introducing a canister, and a deflated bladder which surrounds the canister, into a piping assembly to be welded. Introducing purge gas, thereby inflating the deflated bladder and sealing the canister against the inside of the piping assembly to be welded. Introducing excess purge gas from the bladder into a primary purge gas diffuser, thereby producing a first diffused purge gas stream. Introducing the first diffused purge gas stream into a secondary purge gas diffuser, thereby producing a secondary diffused purge gas stream. Introducing the secondary diffused purge gas stream into a tertiary purge gas diffuser, thereby producing a third purge gas stream. And introducing the third purge gas stream into the inside of the piping assembly to be welded.

Orbital welding purge systems including a source, a supply line, an outlet, a flow control system, and a wireless control system. The source provides a supply of a purge gas. The supply line is in fluid communication with the source. The outlet is disposed on at an end of the supply line downstream of the source. The outlet is configured to direct the purge gas to a target weld area when the outlet is disposed proximate the target weld area. The flow control system is configured to selectively control the flow of the purge gas in the supply line from the source. The wireless control system is configured to control the flow control system. In some examples, the orbital welding purge system includes a differential pressure gauge. In some examples, the orbital welding purge system includes a plurality of additional supply lines.