Embodiments are directed to methods, systems, and apparatuses, for providing fittings capable of being orbitally welded. A system may include measuring components configured to measure a tubing thickness and measure a fitting thickness. The system may also include a processor configured to determine a difference in thickness between the measured tubing thickness and the measured fitting thickness and, based on the determined difference in thickness, determine an amount of fitting that is to be removed to reach a set, specified thickness that allows the fitting to be orbitally welded. The system may also include a facing tool configured to bevel and shape an end portion of the fitting according to the determined amount of fitting that is to be removed to reach the specified thickness and may include an orbital welder configured to orbitally weld the beveled end of the fitting to the tubing in a fusion socket weld.

A gas shield arc welding method that reduces the number of joints, which are the sites where defects occur more readily, and that enables automatic welding with a welding robot. A gas shield arc welding method in which a steel pipe Wo is welded by multi-pass welding with a steel frame erection adjusting tool attached to an erection piece on the steel pipe Wo to immobilize an open end section of the steel pipe. An initial single or several layers are welded to the open end section, after welding, the steel frame erection adjusting tool is removed; and remaining layers are welded with a welding robot such that two bead joints are formed at no more than two sites.

Producing welded connections between inner tubes and tube support plates of a tube bundle for a product-to-product shell-and-tube heat exchanger by means of an auxiliary device is described. A production method includes pressing the end face of a tube support plate against the end face of the inner tubes in the direction of the inner tube longitudinal axes during welding operations with a first form fit, which is effective both radially and axially, immovably fixing the number of inner tubes corresponding to the tube layout pattern to each other by a second, detachable form fit of the auxiliary device, making a circumferential round weld orbitally, starting from the plate inner bore and the tube inner bore, in a single pass and continuously from radially inside to radially outside, and detaching and removing the auxiliary device from the welded tube bundle.

A welding component is provided for welding to a component via at least one welding region. The welding component includes: at least one welding indicator arrangement provided on the welding component; and, the at least one welding indicator arrangement includes a welding region minimum indicator to be covered by the at least one welding region and a welding region maximum indicator not to be covered by the at least one welding region.

A welding support block supports, from the rear surface of a joint to be welded, a weld pool created during a welding process. The welding support block comprises a block of metal and an outer layer of ceramic material providing a supporting surface. The ceramic material layer has a thickness between 0.25 mm and 1.5 mm. The metal material immediately beneath the ceramic material layer is made of steel. An internal line-up clamp for holding pipes in end-to-end alignment ready for welding may include multiple such welding support blocks. The use of such welding support blocks is particularly useful when laying a sour service carrying pipeline (high H.sub.2S content).

A welding support block supports, from the rear surface of a joint to be welded, a weld pool created during a welding process. The welding support block comprises a block of metal and an outer layer of ceramic material providing a supporting surface. The ceramic material layer has a thickness between 0.25 mm and 1.5 mm. The metal material immediately beneath the ceramic material layer is made of steel. An internal line-up clamp for holding pipes in end-to-end alignment ready for welding may include multiple such welding support blocks. The use of such welding support blocks is particularly useful when laying a sour service carrying pipeline (high H.sub.2S content).

An orbital welding device (1) having a welding head (2), the welding head having a tubular mount (3) and a welding electrode holder (4) rotatably supported with respect to the tubular mount (3), the orbital welding device (1) having an electric motor (6) activated by a motor controller (5) of the orbital welding device (1), which is configured to drive the welding electrode holder (4) and thus to rotate the same with respect to the tubular mount (3), wherein the orbital welding device (1) has an electric torque measuring device (7), which is configured to measure a torque applied by the motor (6) to the welding electrode holder (4), wherein the torque measuring device (7) is connected to the motor controller (5), and wherein the motor controller (5) is configured to stop the motor (6) automatically if the torque exceeds a predetermined first torque.

Disclosed is an apparatus for arc welding, comprising: a torch body comprising a power supply line and a gas supply line; two or more metal segments movable relative to one another being sized and shaped to surround a seam between two elongated objects to be welded together, the two or more metal segments being in electrical communication with the power supply line; and a gas jacket attached to each of the metal segments.

Disclosed is an apparatus for arc welding, comprising: a torch body comprising a power supply line and a gas supply line; two or more metal segments movable relative to one another being sized and shaped to surround a seam between two elongated objects to be welded together, the two or more metal segments being in electrical communication with the power supply line; and a gas jacket attached to each of the metal segments.

An orbital welding device (1) having a welding head (2), the welding head having a tubular mount (3) and a welding electrode holder (4) rotatably supported with respect to the tubular mount (3), the orbital welding device (1) having an electric motor (6) activated by a motor controller (5) of the orbital welding device (1), which is configured to drive the welding electrode holder (4) and thus to rotate the same with respect to the tubular mount (3), wherein the orbital welding device (1) has an electric torque measuring device (7), which is configured to measure a torque applied by the motor (6) to the welding electrode holder (4), wherein the torque measuring device (7) is connected to the motor controller (5), and wherein the motor controller (5) is configured to stop the motor (6) automatically if the torque exceeds a predetermined first torque.