In certain embodiments, a welding wire delivery system includes a non-rotational actuator configured to engage, disengage, and move welding wire. In certain embodiments, the welding wire delivery system includes a piezoelectric walk motor, a piezoelectric worm drive, a piezoelectric wave drive, a shape memory alloy, a solenoid piston, a linear actuator or motor, or a voice coil actuator.

In certain embodiments, a welding wire delivery system includes a non-rotational actuator configured to engage, disengage, and move welding wire. In certain embodiments, the welding wire delivery system includes a piezoelectric walk motor, a piezoelectric worm drive, a piezoelectric wave drive, a shape memory alloy, a solenoid piston, a linear actuator or motor, or a voice coil actuator.

A welding or additive manufacturing system includes a power supply having a controller which controls operation of the power supply. The power supply provides a current waveform to a contact tip assembly having a first bore terminating at a first exit orifice and a second bore terminating at a second exit orifice. The first exit orifice is configured to deliver a first wire electrode and said second exit orifice is configured to deliver a second wire electrode. The exit orifices are separated from each other by a distance configured to facilitate formation of a bridge droplet between the wire electrodes while preventing solid portions of the first wire electrode delivered through the first bore from contacting solid portions of the second wire electrode delivered through the second bore, during a deposition operation in which the current waveform is conducted to both of the wire electrodes simultaneously through the contact tip assembly.

A welding or additive manufacturing system includes a power supply having a controller which controls operation of the power supply. The power supply provides a current waveform to a contact tip assembly having a first bore terminating at a first exit orifice and a second bore terminating at a second exit orifice. The first exit orifice is configured to deliver a first wire electrode and said second exit orifice is configured to deliver a second wire electrode. The exit orifices are separated from each other by a distance configured to facilitate formation of a bridge droplet between the wire electrodes while preventing solid portions of the first wire electrode delivered through the first bore from contacting solid portions of the second wire electrode delivered through the second bore, during a deposition operation in which the current waveform is conducted to both of the wire electrodes simultaneously through the contact tip assembly.

A method and apparatus for TIG welding and starting a TIG welding process includes limiting the pulse width of a power circuit when a TIG start is being performed, and monitoring for the creation of a welding arc. After the welding arc has been detected the limiting of the pulse width is ended.

A method and apparatus for TIG welding and starting a TIG welding process includes limiting the pulse width of a power circuit when a TIG start is being performed, and monitoring for the creation of a welding arc. After the welding arc has been detected the limiting of the pulse width is ended.

The present disclosure relates to aluminum production, more particularly, to a method of breaking an electrolyte crust in reduction cells of all types. According to a disclosed method for breaking electrolyte crust by means of separation cutting in a reduction cell for production of aluminum, the crust is cut and broken by means of the thermal melting of a crust material with a high-speed high-temperature concentrated flow of thermal plasma jet heat energy, for which a directed thermal plasma jet is generated and moved above the electrolyte crust along a predetermined path, a formed molten material is continuously removed from a zone of the thermal plasma jet impact to create in the electrolyte crust a slit with the thermal plasma jet, wherein the slit is enough for of crust continuous separation cutting and breaking. The technical effect in the addressing the mentioned object, reduction of the amount of broken electrolyte crust, avoiding the formation of electrolyte crust pieces during the breakage process and, consequently, reduction of power consumption for heating-up the covering material consisting of a mixture of alumina and crushed electrolyte used to form an electrolyte crust.

Systems and methods to start arc welding are disclosed. An example welding-type power supply includes: power conversion circuitry configured to convert input power to welding-type power; and control circuitry configured to: prior to a welding operation, control the power conversion circuitry to stop outputting the welding-type power to a wire electrode; and in response to identifying contact between the wire electrode and a workpiece: control the power conversion circuitry to output an arc starting current to the wire electrode; control a feed motor of a welding torch to retract the wire electrode; control the feed motor to advance the wire electrode based on a first parameter of the welding operation; and control the power conversion circuitry to output the welding-type power to the wire electrode based on the first parameter or a second parameter of the welding operation.

A time-based short circuit response is employed when a short circuit event occurs during a welding process. When short circuit occurs, a time until a predetermined event in the welding process is determined. Based on the time remaining before the predetermined event, a particular short circuit response is executed.

A time-based short circuit response is employed when a short circuit event occurs during a welding process. When short circuit occurs, a time until a predetermined event in the welding process is determined. Based on the time remaining before the predetermined event, a particular short circuit response is executed.