A welding-type system includes a welding torch comprising a contact tip to provide an electrode wire. A secondary contact in electrical contact with the electrode wire, the secondary contact located along a length of the electrode wire and before the contact tip. Each of the contact tip and the secondary contact are connected to a welding-type power source. A current limiting device coupling located between the welding-type power source and the secondary contact and configured to limit a current at the secondary contact.

In an arc start control method for forward and reverse feed arc welding in which forward and reverse feed control of alternately switching a feed speed Fw of a welding wire between a forward feed period and a reverse feed period is performed to generate a short circuit period and an arc period to perform welding, at arc start, a pulse period Tp during which a pulse current is energized for a plurality of number of times is provided, and thereafter forward and reverse feed control is started from forward feed period of the welding wire. During the pulse period Tp, a forward feed speed Fp of the welding wire is set so that the arc period is continuous. In addition, the forward feed speed Fp is changed based on a time length of pulse period Tp and/or a value of a welding voltage Vw during pulse period Tp.

In an arc start control method for forward and reverse feed arc welding in which forward and reverse feed control of alternately switching a feed speed Fw of a welding wire between a forward feed period and a reverse feed period is performed to generate a short circuit period and an arc period to perform welding, at arc start, a pulse period Tp during which a pulse current is energized for a plurality of number of times is provided, and thereafter forward and reverse feed control is started from forward feed period of the welding wire. During the pulse period Tp, a forward feed speed Fp of the welding wire is set so that the arc period is continuous. In addition, the forward feed speed Fp is changed based on a time length of pulse period Tp and/or a value of a welding voltage Vw during pulse period Tp.

Systems and methods to provide welding-type arc starting and stabilization with reduced open circuit voltage are disclosed. An example welding-type power supply includes: power conversion circuitry configured to convert input power to welding-type power; and control circuitry configured to: control the power conversion circuitry to output a voltage pulse at a first voltage; determine whether the power conversion circuitry outputs current during the voltage pulse; in response to determining that there is less than a threshold output current during the voltage pulse, control the power conversion circuitry to turn off an output or output a second voltage that is less than the first voltage; and in response to determining that the power conversion circuitry outputs at least the threshold output current during the voltage pulse, control the power conversion circuitry to output the welding-type power.

Systems and methods to provide welding-type arc starting and stabilization with reduced open circuit voltage are disclosed. An example welding-type power supply includes: power conversion circuitry configured to convert input power to welding-type power; and control circuitry configured to: control the power conversion circuitry to output a voltage pulse at a first voltage; determine whether the power conversion circuitry outputs current during the voltage pulse; in response to determining that there is less than a threshold output current during the voltage pulse, control the power conversion circuitry to turn off an output or output a second voltage that is less than the first voltage; and in response to determining that the power conversion circuitry outputs at least the threshold output current during the voltage pulse, control the power conversion circuitry to output the welding-type power.

Burner for a welding apparatus having a non-melting electrode, a wire feed device for a welding wire and a power feed device for introducing an electric heating current into the welding wire that is supplied. The wire feed device can be activated in two directions of advance and an electric voltage applied by the power feed device to the welding wire can be regulated to ignite an igniting arc between the tip of the welding wire and the workpiece.

Burner for a welding apparatus having a non-melting electrode, a wire feed device for a welding wire and a power feed device for introducing an electric heating current into the welding wire that is supplied. The wire feed device can be activated in two directions of advance and an electric voltage applied by the power feed device to the welding wire can be regulated to ignite an igniting arc between the tip of the welding wire and the workpiece.

Embodiments reduce the draining of HF ignition energy via a data line for data transmission between a welding device and another part of a welding assembly. A decoupling apparatus is provided, in which a first data line portion of the data line is connected to a first coupling element and a second data line portion of the data line is connected to a second coupling element. The first coupling element and the second coupling element are interconnected via a wireless coupling path for galvanic separation of the data line, and a separate power supply is provided for each of the first coupling element and the second coupling element. The power supplies of the first coupling element and the second coupling element are decoupled from one another for a HF voltage on the data line as a result of the HF ignition voltage.

Embodiments reduce the draining of HF ignition energy via a data line for data transmission between a welding device and another part of a welding assembly. A decoupling apparatus is provided, in which a first data line portion of the data line is connected to a first coupling element and a second data line portion of the data line is connected to a second coupling element. The first coupling element and the second coupling element are interconnected via a wireless coupling path for galvanic separation of the data line, and a separate power supply is provided for each of the first coupling element and the second coupling element. The power supplies of the first coupling element and the second coupling element are decoupled from one another for a HF voltage on the data line as a result of the HF ignition voltage.

There is provided an arc welding control method for performing a forward/reverse feeding control of alternating a feeding rate of a welding wire between a forward feeding period and a reverse feeding period, and generating short-circuiting periods and arc periods to perform welding. The welding wire is fed forwardly upon starting the welding. The forward feeding is continued during a transient welding period from a time point at which the welding wire comes in contact with a base material and conduction of welding current is started to a time point at which convergence on a steady welding period is performed. The transient welding period is terminated at the short-circuiting period. The forward/reverse feeding control is started from the reverse feeding period after the termination of the transient welding period.