There is provided an arc welding control method for performing a forward/reverse feeding control of alternating a feeding rate of a welding wire between a forward feeding period and a reverse feeding period, and generating short-circuiting periods and arc periods to perform welding. The welding wire is fed forwardly upon starting the welding. The forward feeding is continued during a transient welding period from a time point at which the welding wire comes in contact with a base material and conduction of welding current is started to a time point at which convergence on a steady welding period is performed. The transient welding period is terminated at the short-circuiting period. The forward/reverse feeding control is started from the reverse feeding period after the termination of the transient welding period.

Disclosed is a method for controlling arc welding where an arc is generated between a welding wire as a consumable electrode and an object to be welded. The method includes: keeping a wire feed speed at a predetermined constant speed in a steady-state welding period; and at a time point when welding termination is ordered, either switching the wire feed speed from the predetermined constant speed to a wire feed speed at which the welding wire is fed in alternating forward and backward directions, or decreasing the wire feed speed from the predetermined constant speed with time, and then switching the wire feed speed to the wire feed speed at which the welding wire is fed in alternating forward and backward directions at a time point when a predetermined time period has passed since when welding termination was ordered.

Disclosed is a method for controlling arc welding where an arc is generated between a welding wire as a consumable electrode and an object to be welded. The method includes: keeping a wire feed speed at a predetermined constant speed in a steady-state welding period; and at a time point when welding termination is ordered, either switching the wire feed speed from the predetermined constant speed to a wire feed speed at which the welding wire is fed in alternating forward and backward directions, or decreasing the wire feed speed from the predetermined constant speed with time, and then switching the wire feed speed to the wire feed speed at which the welding wire is fed in alternating forward and backward directions at a time point when a predetermined time period has passed since when welding termination was ordered.

A welding-type system includes a welding torch comprising a contact tip to provide an electrode wire. A secondary contact in electrical contact with the electrode wire, the secondary contact located along a length of the electrode wire and before the contact tip. Each of the contact tip and the secondary contact are connected to a welding-type power source. A current limiting device coupling located between the welding-type power source and the secondary contact and configured to limit a current at the secondary contact.

A welding-type system includes a welding torch comprising a contact tip to provide an electrode wire. A secondary contact in electrical contact with the electrode wire, the secondary contact located along a length of the electrode wire and before the contact tip. Each of the contact tip and the secondary contact are connected to a welding-type power source. A current limiting device coupling located between the welding-type power source and the secondary contact and configured to limit a current at the secondary contact.

Disclosed example robotic welding systems include: a robotic manipulator configured to manipulate a welding torch; and a robot control system, comprising: a processor; and a machine readable storage medium comprising machine readable instructions which, when executed by the processor, cause the processor to, during a robotic welding procedure involving the robotic manipulator: prior to initiating an arc as part of the robotic welding procedure, identify an arc warning event; in response to the arc warning event, output at least one of a visual notification or an audible notification proximate to the robotic manipulator; and control the robotic manipulator to perform the robotic welding procedure involving initiating the arc using the welding torch.

Disclosed example robotic welding systems include: a robotic manipulator configured to manipulate a welding torch; and a robot control system, comprising: a processor; and a machine readable storage medium comprising machine readable instructions which, when executed by the processor, cause the processor to, during a robotic welding procedure involving the robotic manipulator: prior to initiating an arc as part of the robotic welding procedure, identify an arc warning event; in response to the arc warning event, output at least one of a visual notification or an audible notification proximate to the robotic manipulator; and control the robotic manipulator to perform the robotic welding procedure involving initiating the arc using the welding torch.

A method of and system for controlling high frequency arc initiation in a power supply is provided. The power supply includes an output circuit that outputs at least one of a voltage waveform and a current waveform. High frequency, high voltage pulses are induced across a gap between an electrode and a workpiece to create an arc. The method and system further include monitoring at least one of a voltage reading and a current reading across the gap to determine a condition of the arc and controlling the high frequency, high voltage pulses based on the condition of the arc and the type of process, which can be, e.g., SMAW, GTAW, GMAW, FCAW, etc.

A TIG welding system is provided including a power source having a controller in communication therewith, the controller having a memory storing at least one waveform and associated with a welding electrode composition (color) in combination with a welding electrode diameter (detected or input).

A TIG welding system is provided including a power source having a controller in communication therewith, the controller having a memory storing at least one waveform and associated with a welding electrode composition (color) in combination with a welding electrode diameter (detected or input).