Methods and systems for transferring a plasma arc from between an electrode and a tip to between an electrode and a workpiece and back as dictated by the conditions at the cutting arc are provided. The present disclosure allows for arc transfer detection without use of a current sensor at the workpiece or knowledge of a precise pilot circuit limit value through a novel plasma arc control circuit. In one embodiment, the plasma arc control circuit provides a programmable current source and a current sink configured to limit current in a pilot arc control circuit. The pilot arc circuit may be configured to signal its limiting status to a controller, which may switch the pilot arc control circuit in or out of the current path. Certain embodiments may include a pulse width modulation control in the pilot arc control circuit for controlling current flow through the pilot arc circuit.

Systems and methods for providing an improved start in a welding process are provided. The system may include a power circuit and a control circuit. The power circuit can generate a welding output power. The control circuit may be in communication with the power circuit to control, during the start of the welding process, at least one welding parameter until the control circuit determines that welding energy output exceeds an energy output threshold.

A method and apparatus for providing welding type power includes a phase shifted double forward converter having a first and second converter with a controller and an output rectifier. The output rectifier has at least one cathode current path that creates a cathode magnetic field when current flows in the cathode current path. The output rectifier also has at least one anode current path that creates an anode magnetic field when current flows in the anode current path. The cathode current path is disposed and oriented and the anode current path is disposed and oriented such that the cathode magnetic field acts to at least partially cancel the anode magnetic field.

In an embodiment, a method performed by a welding or cutting system having a power supply to supply weld power to an electrode tip extending from a welding torch, comprises: upon detecting a weld start condition, performing a start of weld procedure that includes sequential phases of controlling the weld power to strike an arc on a workpiece, grow a length of the arc to a target length, and heat the electrode tip and the workpiece until a weld energy supplied to the electrode tip across the sequential phases reaches a weld energy threshold indicative of a desired heat-related condition of the electrode tip and the workpiece for welding; and when the weld energy reaches the weld energy threshold, performing a welding operation on the workpiece.

In an embodiment, a method performed by a welding or cutting system having a power supply to supply weld power to an electrode tip extending from a welding torch, comprises: upon detecting a weld start condition, performing a start of weld procedure that includes sequential phases of controlling the weld power to strike an arc on a workpiece, grow a length of the arc to a target length, and heat the electrode tip and the workpiece until a weld energy supplied to the electrode tip across the sequential phases reaches a weld energy threshold indicative of a desired heat-related condition of the electrode tip and the workpiece for welding; and when the weld energy reaches the weld energy threshold, performing a welding operation on the workpiece.

In certain embodiments, a welding wire delivery system includes a non-rotational actuator configured to engage, disengage, and move welding wire. In certain embodiments, the welding wire delivery system includes a piezoelectric walk motor, a piezoelectric worm drive, a piezoelectric wave drive, a shape memory alloy, a solenoid piston, a linear actuator or motor, or a voice coil actuator.

In certain embodiments, a welding wire delivery system includes a non-rotational actuator configured to engage, disengage, and move welding wire. In certain embodiments, the welding wire delivery system includes a piezoelectric walk motor, a piezoelectric worm drive, a piezoelectric wave drive, a shape memory alloy, a solenoid piston, a linear actuator or motor, or a voice coil actuator.

Systems and methods for providing welding power supplies with interleaved inverter circuitry are described. In one embodiment, a welding power supply includes, for example, a first inverter circuit and a second inverter circuit that are arranged in parallel. A voltage source or a current source is coupled to a first same node of the first inverter circuit and the second inverter circuit. A filter inductor is coupled to a second same node of the first inverter circuit and the second inverter circuit. The output current of the filter inductor is halved in frequency by disabling one of the first inverter circuit and the second inverter circuit.

Provided is a robot control device and a plasma cutting method that can shorten a takt time using a teaching program that appropriately moves a plasma cutting robot. The robot control device includes: a program reading unit that reads a teaching program to operate the plasma cutting robot; a program interpreting unit that interprets the teaching program which has been read; and a program executing unit that executes the teaching program that has been interpreted. In a case where the program interpreting unit interpreted an arc start instruction for plasma cutting in the teaching program, the program interpreting unit sets an arc start height of a torch in the plasma cutting robot included in the arc start instruction, using position information of the plasma cutting robot included in a move instruction generated after the arc start instruction.

A control module suitable for controlling a manual switch type automatic drip coffeemaker (ADC) enabling the addition of fully automatic brewing start, programmable brewing strengths, programmable heater levels for keeping the coffee warm after the brewing cycle is complete, programmable shut-off time periods, automatic cleaning detector, automatic self cleaning cycle with automatic shut-off, and programmable twelve hour AM/PM or twenty-four hour time format. The control module contains a micro-controller, application specific firmware, a keypad, a liquid crystal display, a control relay, a current or a voltage sensor, indicator LED's, a piezo audible alarm, and power supply components.